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FITTER, , GOVERNMENT OF INDIA, MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP, DIRECTORATE GENERAL OF TRAINING, , COMPETENCY BASED CURRICULUM, , FITTER, (Duration: Two Years), , CRAFTSMEN TRAINING SCHEME (CTS), NSQF LEVEL- 5, , SECTOR – CAPITAL GOODS AND MANUFACTURING

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FITTER, , FITTER, (Engineering Trade), (Revised in 2017), Version: 1.1, , CRAFTSMEN TRAINING SCHEME (CTS), , NSQF LEVEL - 5, , Developed By, Ministry of Skill Development and Entrepreneurship, Directorate General of Training, , CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE, EN-81, Sector-V, Salt Lake City,, Kolkata – 700 091

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FITTER, , CONTENTS, , S No., , Topics, , Page No., , 1., 2., 3., 4., , Course Information, Training System, Job Role, General Information, , 1-2, 3-6, 7, 8-9, , 5., , NSQF Level Compliance, , 10, , 6., , Learning/ Assessment Outcome, , 11-13, , 7., 8., 9., , Learning Outcome with Assessment Criteria, Syllabus, Syllabus - Core Skill, 9.1 Core Skill – Workshop Calculation & Science and, Engineering Drawing, 9.2 Core Skill – Employability Skill, Annexure I, List of Trade Tools & Equipment, List of Tools & Equipment for Employability Skill, Annexure II - Format for Internal Assessment, , 14-23, 24-45, , 10., , 11., , 46-50, 51-54, 55-66, , 67

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FITTER, , 1. COURSE INFORMATION, During the tow-year duration a candidate is trained on subjects Professional Skill,, Professional Knowledge, Engineering Drawing, Workshop Science & Calculation and, Employability Skills. In addition to this a candidate is entrusted to make/do project work and, Extra Curricular Activities to build up confidence. The practical skills are imparted in simple to, complex manner & simultaneously theory subject is taught in the same fashion to apply, cognitive knowledge while executing task. The practical part starts with basic fitting with, tolerance level ± 0.5mm and finally to ± 0.02mm and angular tolerance from 1 to 10′ at the, end of the course. The broad components covered under Professional Skill subject are as, below:, 1st Year -The practical part starts with basic fitting in the beginning and the candidate also, imparted training on allied trades viz., Sheet Metal, Welding (Gas & Arc) which leads to multiskilling. In the basic fitting the skills imparted are sawing, filing, marking, chipping,, measurement, riveting, soldering, brazing, drilling and observation of all safety aspects is, mandatory. The accuracy achieved is of±0.25 mm. The safety aspects covers components like, OSH&E, PPE, Fire extinguisher, First Aid and in addition 5S being taught., Different drilling operations (through, blind, angular), reaming, offhand grinding, tapping,, dieing, different fits viz., sliding fit, etc., scraping, fastening (nuts & bolts, riveting, studs,, screws, etc.,). The accuracy achieved is of± 0.04 mm and angular accuracy to 30minutes., Different turning operations on lathe (step, grooving, chamfering, drilling, boring, knurling &, threading), simple repair, overhauling and lubrication work on machine are being taught in the, practical., 2nd Year – Power tool operation, different complex assembling and fitting, fastening, lapping,, making gauges, pipe works and pipe joints, Dismantling, overhauling& assembling valves are, covered. The accuracy achieved is of an accuracy of ± 0.02 mm & 10 minutes., Making & using drill jigs, making of critical components, repair & maintenance of power, transmission system, making of template &complex gauges, identify different Pneumatic &, hydraulic components and circuit construction, repair & maintenance of machinery like lathe,, drill, grinding, bench drilling, Inspection of Machine tools, Accuracy testing of Machine tools, and erection of simple machines are being performed as part of practical training., Professional Knowledge subject is simultaneously taught in the same fashion to apply, cognitive knowledge while executing task. In addition components like Physical properties of, engineering materials, Interchangeability, Method of expressing tolerance as per BIS Fits,, different types of iron, properties and uses, special files, honing, Metallurgical and metal, 1

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FITTER, working processes such as Heat treatment, the various coatings used to protect metals,, different bearing, working material with finished surface as aluminium, duralumin and, stainless steel, topics related to non-ferrous metals, Method of lubrication are also covered, under theory part., Total three projects need to be completed by the candidates in a group. In addition to, above components the core skills components viz., Workshop calculation & science,, Engineering drawing, employability skills are also covered. These core skills are essential skills, which are necessary to perform the job in any given situation., , 2

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FITTER, , 2. TRAINING SYSTEM, 2.1 GENERAL, Directorate General of Training (DGT) under Ministry of Skill Development &, Entrepreneurship offers range of vocational training courses catering to the need of different, sectors of economy/ Labour market. The vocational training programmes are delivered under, aegis of National Council of Vocational Training (NCVT). Craftsman Training Scheme (CTS) and, Apprenticeship Training Scheme (ATS) are two pioneer programmes of NCVT for propagating, vocational training., Fitter trade under CTS is one of the most popular courses delivered nationwide through, network of ITIs. The course is of two years duration. It mainly consists of Domain area and Core, area. The Domain area (Trade Theory & Practical) impart professional skills and knowledge,, while Core area (Workshop Calculation science, Engineering Drawing and Employability Skills), imparts requisite core skills, knowledge and life skills. After passing out of the training, programme, the trainee is awarded National Trade Certificate (NTC) by NCVT which is, recognized worldwide., , Broadly candidates need to demonstrate that they are able to:, , , , , , , Read & interpret technical parameters/document, plan and organize work processes,, identify necessary materials and tools;, Perform task with due consideration to safety rules, accident prevention regulations and, environmental protection stipulations;, Apply professional skill, knowledge, core skills & employability skills while performing, jobs., Check the job/assembly as per drawing for functioning, identify and rectify errors in, job/assembly., Document the technical parameters related to the task undertaken., , 2.2 CAREER PROGRESSION PATHWAYS:, , , , , , Can appear in 10+2 examination through National Institute of Open Schooling (NIOS) for, acquiring higher secondary certificate and can go further for General/ Technical, education., Can take admission in diploma course in notified branches of Engineering by lateral, entry., Can join Apprenticeship programme in different types of industries leading to National, Apprenticeship certificate (NAC)., 3

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FITTER, , , Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming instructor in, ITIs., , 2.3 COURSE STRUCTURE:, Table below depicts the distribution of training hours across various course elements, during a period of two years: S No., 1, 2, 3, 4, 5, 6, 7, 8, , Course Element, Professional Skill (Trade Practical), Professional Knowledge (Trade Theory), Workshop Calculation & Science, Engineering Drawing, Employability Skills, Library & Extracurricular activities, Project work, Revision & Examination, Total, , Notional Training, Hours, 2209, 510, 170, 255, 110, 146, 240, 520, 4160, , 2.4 ASSESSMENT & CERTIFICATION:, The trainee will be tested for his skill, knowledge and attitude during the period of course, and at the end of the training programme as notified by the Govt. of India from time to time., The employability skills will be tested in first year only., a) The Internal assessment during the period of training will be done by Formative assessment, method by testing for assessment criteria listed against learning outcomes. The training, institute have to maintain individual trainee portfolio as detailed in assessment guideline. The, marks of internal assessment will be as per the template (Annexure – II)., b) The final assessment will be in the form of summative assessment method. The All India, Trade Test for awarding NTC will be conducted by NCVT as per guideline of Govt of India. The, pattern and marking structure is being notified by govt of India from time to time. The learning, outcome and assessment criteria will be basis for setting question papers for final, assessment. The examiner during final examination will also check individual trainee’s profile, as detailed in assessment guideline before giving marks for practical examination., , 2.4.1 PASS REGULATION, For the purposes of determining the overall result, weightage of 100% is applied for six, months and one year duration courses and 50% weightage is applied to each examination for, 4

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FITTER, two years courses. The minimum pass percent for Practical is 60% & minimum pass percent for, Theory subjects is 33%., , 2.4.2 ASSESSMENT GUIDELINE, Appropriate arrangements should be made to ensure that there will be no artificial, barriers to assessment. The nature of special needs should be taken into account while, undertaking assessment. Due consideration should be given while assessing for team work,, avoidance/reduction of scrap/wastage and disposal of scarp/wastage as per procedure,, behavioral attitude, sensitivity to environment and regularity in training. The sensitivity towards, OSHE and self-learning attitude are to be considered while assessing competency., Assessment will be evidence based comprising the following:, , , , , , , , , , Job carried out in labs/workshop, Record book/ daily diary, Answer sheet of assessment, Viva-voce, Progress chart, Attendance and punctuality, Assignment, Project work, , Evidences of internal assessments are to be preserved until forthcoming examination, for audit and verification by examination body. The following marking pattern to be adopted, while assessing:, Performance Level, , Evidence, , (a) Weightage in the range of 60 -75% to be allotted during assessment, For performance in this grade, the, candidate with occasional guidance and, showing due regard for safety procedures, and practices, has produced work which, demonstrates attainment of an acceptable, standard of craftsmanship., ,  Demonstration of good skill in the use of, hand tools, machine tools and workshop, equipment,  60-70% accuracy achieved while, undertaking different work with those, demanded by the component/job/set, standards.,  A fairly good level of neatness and, consistency in the finish,  Occasional support in completing the, project/job., , 5

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FITTER, (b)Weightage in the range of above75% - 90% to be allotted during assessment, For this grade, the candidate, with little, guidance and showing due regard for safety, procedures and practices, has produced, work which demonstrates attainment of a, reasonable standard of craftsmanship., ,  Good skill levels in the use of hand tools,, machine tools and workshop equipment,  70-80% accuracy achieved while, undertaking different work with those, demanded by the component/job/set, standards.,  A good level of neatness and consistency in, the finish,  Little support in completing the project/job, , (c) Weightage in the range of above 90% to be allotted during assessment, For performance in this grade, the, candidate, with minimal or no support in, organization and execution and with due, regard for safety procedures and practices,, has produced work which demonstrates, attainment of a high standard of, craftsmanship., ,  High skill levels in the use of hand tools,, machine tools and workshop equipment,  Above 80% accuracy achieved while, undertaking different work with those, demanded by the component/job/set, standards.,  A high level of neatness and consistency in, the finish.,  Minimal or no support in completing the, project., , 6

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FITTER, , 3. JOB ROLE, Fitter General; Sizes metal parts to close tolerances and fits and assembles them using hand, tools for production or repairs of machines, or other metal products. Studies drawings to, understand specification of different parts, fittings or assembles to be made and their, functions. They select materials, appropriate tool and equipments to carry out their work., Holds the work in Vice, Cuts and shapes required parts to dimensions and specifications by, processes of sawing, chipping, filing, grinding, drilling holes, screw cutting, scrapping etc., using, hand tools for making specimens or finished components. Measures object while working, using foot rules, calipers, micrometer, gauges etc. and checks for correct filing with square., Gets half-finished object marked or marks it himself using face plate, marking block scriber,, vernier, height gauges, vee-blocks, angle plate, sine plate, slip gauges, combination set, etc., depending on accuracies required, to indicate guide lines for finished sizes, holes to be drilled, and pitch centres, threads to be cut and other working details as specified in drawing or, sample. Clamps object securely in correct position in vice and files it to required dimensions, according to punch marks and guide lines frequently measuring it with calipers, micrometer,, vernier, gauges etc, makes holes with drill, cuts threads with taps and dies ensuring that they, are square or at required angle to base. Measures finished article with dial indicator,, micrometer, vernier, height gauges, screw gauges, plug gauges, sine bar, slip gauge, etc, according to prescribed accuracies. May make parts separately and assemble those with, screws, rivets, pins, etc. as specified so as to make complete unit according to drawing., Dismantles or removes worn out, broken or defective parts using hand tools or power tools, and replaces them by repaired or new ones. Performs repairing and maintenance work, (including preventive maintenance) of simple machines, dismantles and replaces different, components to construct circuit of Pneumatics and Hydraulics. Tests completed article/, assembly to ensure correct performance. May do simple turning of parts on machines and, perform welding, brazing, and like operations. May explain heat treatment processes viz.,, annealing, hardening, tempering etc. May specialize in particular type of machine or product, and be designated accordingly. May suggest alterations., In addition Fitter have the ability to visualize the job, good coordination, mechanical, attitude, manual dexterity and perform work related mathematical calculations., Plan and organize assigned work and detect & resolve issues during execution., Demonstrate possible solutions and agree tasks within the team. Communicate with required, clarity and understand technical English. Sensitive to environment, self-learning and, productivity., May be designated as FITTER General according to nature of work done., Reference NCO:, i) NCO-2015: 7233.0100, ii) NCO-2015: 7233.0200, , 7

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FITTER, , 4. GENERAL INFORMATION, Name of the Trade, , Fitter, , NCO - 2015, , 7233.0100, 7233.0200, , NSQF Level, , Level – 5, , Duration of Craftsmen, Training, , Two years, , Entry Qualification, , Passed 10th Class with Science and Mathematics or its equivalent, , Unit Strength (No. Of, Student), , *20, , Space Norms, , 88 Sq. m, , Power Norms, 3.51 KW, Instructors Qualification for, 1. Fitter Trade, , Degree in Mechanical Engineering from recognized Engineering, College /university with one year experience in the relevant field., OR, Diploma in Mechanical Engineering from recognized board of, technical education with two years experience in the relevant, field., OR, NTC/NAC passed in the Trade of “Fitter” With 3 years post, qualification experience in the relevant, field., Essential Qualification:, Craft Instructor Certificate in relevant trade under NCVT., , 2. Workshop, Calculation & Science, , 3. Engineering, Drawing, , Out of two Instructors required for the unit of 2 (1+1), one must, have Degree/Diploma and other must have NTC/NAC, qualifications., Degree in Engineering with one year experience., OR, Diploma in Engineering with two years experience., Essential Qualification:, Craft Instructor Certificate in RoD& A course under NCVT., Degree in Engineering with one year experience., OR, Diploma in Engineering with two years experience., OR, 8

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FITTER, NTC / NAC in the Draughtsman (Mechanical) with three years, experience., Essential Qualification:, Craft Instructor Certificate in RoD& A course under NCVT., 4. Employability Skill, , List of Tools and, Equipment, , MBA OR BBA with two years experience OR Graduate in, Sociology/ Social Welfare/ Economics with Two years experience, OR Graduate/ Diploma with Two years experience and trained in, Employability Skills from DGT institutes., AND, Must have studied English/ Communication Skills and Basic, Computer at 12th / Diploma level and above., OR, Existing Social Studies Instructors duly trained in Employability, Skills from DGT institutes, As per Annexure – I, , Distribution of training on Hourly basis: (Indicative only), Total, hours, /week, , Trade, practical, , Trade, theory, , Work, shop Cal., &Sc., , Engg., Drawing, , Employability, skills, , Extracurricular, activity, , 40, Hours, , 25 Hours, , 6 Hours, , 2 Hours, , 3 Hours, , 2 Hours, , 2 Hours, , 9

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FITTER, , 5. NSQF LEVEL COMPLIANCE, NSQF level for Fitter trade under CTS: Level 5., As per notification issued by Govt. of India dated- 27.12.2013 on National Skill, Qualification Framework total 10 (Ten) Levels are defined., Each level of the NSQF is associated with a set of descriptors made up of five outcome, statements, which describe in general terms, the minimum knowledge, skills and attributes, that a learner needs to acquire in order to be certified for that level., Each level of the NSQF is described by a statement of learning outcomes in five, domains, known as level descriptors. These five domains are:, a., b., c., d., e., , Process, professional knowledge, professional skill, core skill, Responsibility, , The Broad Learning outcome of Fitter trade under CTS mostly matches with the Level, descriptor at Level- 5., The NSQF level-5 descriptor is given below:, Level, , Process, required, , Level 5 Job that, requires well, developed skill,, with clear, choice of, procedures in, familiar, context., , Professional, knowledge, , Professional, skill, , Knowledge of, facts,, principles,, processes and, general, concepts, in a, field of, work, or study, , A range of, cognitive and, practical skills, required to, accomplish, tasks and solve, problem by, selecting and, applying basic, methods, tools,, materials and, information., , 10, , Core skill, , Responsibility, , Desired, mathematical, skill,, understanding, of social,, political and, some skill of, collecting and, organizing, information,, communication., , Responsibility, for own work, and, Learning and, some, responsibility, for other’s, works and, learning.

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FITTER, , 6. LEARNING/ ASSESSABLE OUTCOME, Learning outcomes are a reflection of total competencies of a trainee and assessment, will be carried out as per the assessment criteria., , 6.1 GENERIC LEARNING OUTCOME, 1. Recognize & comply safe working practices, environment regulation and housekeeping., 2. Understand and explain different mathematical calculation & science in the field of, study including basic electrical. [Different mathematical calculation & science -Work,, Power & Energy, Algebra, Geometry & Mensuration, Trigonometry, Heat &, Temperature, Levers & Simple machine, graph, Statistics, Centre of gravity, Power, transmission, Pressure], 3. Interpret specifications, different engineering drawing and apply for different, application in the field of work. [Different engineering drawing-Geometrical, construction, Dimensioning, Layout, Method of representation, Symbol, scales, Different, Projections, Machined components & different thread forms, Assembly drawing,, Sectional views, Estimation of material, Electrical & electronic symbol], 4. Select and ascertain measuring instrument and measure dimension of components and, record data., 5. Explain the concept in productivity, quality tools, and labour welfare legislation and, apply such in day to day work to improve productivity & quality., 6. Explain energy conservation, global warming and pollution and contribute in day to day, work by optimally using available resources., 7. Explain personnel finance, entrepreneurship and manage/organize related task in day to, day work for personal & societal growth., 8. Plan and organize the work related to the occupation., , 6.2 SPECIFIC LEARNING OUTCOME, First Year, 9., , Plan and organize the work to make job as per specification applying different types, of basic fitting operation and Check for dimensional accuracy. [Basic fitting operation, – marking, Hack-sawing, Chiselling, Filing, Drilling, Taping and Grinding etc. Accuracy:, ± 0.25mm], 10. Manufacture simple sheet metal items as per drawing and join them by soldering,, brazing and riveting., 11. Join metal components by riveting observing standard procedure., 11

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FITTER, 12. Join metal component by arc welding observing standard procedure., 13. Cut and join metal component by gas (oxy-acetylene), 14. Produce components by different operations and check accuracy using appropriate, measuring instruments.[Different Operations - Drilling, Reaming, Taping, Dieing;, Appropriate Measuring Instrument – Vernier, Screw Gauge, Micrometer], 15. Make different fit of components for assembling as per required tolerance observing, principle of interchange ability and check for functionality. [Different Fit – Sliding,, Angular, Step fit, ‘T’ fit, Square fit and Profile fit; Required tolerance: ±0.04 mm,, angular tolerance: 30 min.], 16. Produce components involving different operations on lathe observing standard, procedure and check for accuracy. [Different Operations – facing, plain turning, step, turning, parting, chamfering, shoulder turn, grooving, knurling, boring, taper turning,, threading (external ‘V’ only)], 17. Plan & perform simple repair, overhauling of different machines and check for, functionality. [Different Machines – Drill Machine, Power Saw, Bench Grinder and, Lathe], Second Year, 18. Make & assemble components of different mating surfaces as per required tolerance, by different surface finishing operations using different fastening components, tools, and check functionality. [Different Mating Surfaces – Dovetail fitting, Radious fitting,, Combined fitting; Different surface finishing operations – Scraping, Lapping and, Honing; Different fastening components – Dowel pins, screws, bolts, keys and cotters;, Different fastening tools-hand operated & power tools, Required tolerance - ±0.02mm,, angular tolerance ± 10 min.], 19. Make different gauges by using standard tools & equipment and checks for specified, accuracy. [Different Gauges – Snap gauge, Gap gauge; Specified Accuracy - ±0.02mm], 20. Apply a range of skills to execute pipe joints, dismantle and assemble valves & fittings, with pipes and test for leakages.[Range of skills – Cutting, Threading, Flaring, Bending, and Joining ], 21 Make drill jig & produce components on drill machine by using jigs and check for, correctness., 22 Plan, dismantle, repair and assemble different damaged mechanical components used, for power transmission & check functionality. [Different Damage Mechanical, Components – Pulley, Gear, Keys, Jibs and Shafts.], 23 Identify, dismantle, replace and assemble different pneumatics and hydraulics, components. [Different components – Compressor, Pressure Gauge, Filter Regulator, Lubricator, Valves and Actuators.], 12

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FITTER, 24 Construct circuit of pneumatics and hydraulics observing standard operating, procedure& safety aspect., 25 Plan & perform basic day to day preventive maintenance, repairing and check, functionality.[Simple Machines – Drill Machine, Power Saw and Lathe], 26 Plan, erect simple machine and test machine tool accuracy. [Simple Machines – Drill, Machine, Power Saw and Lathe], , 13

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FITTER, , 7. LEARNING OUTCOME WITH ASSESSMENT CRITERIA, GENERIC LEARNING OUTCOME, LEARNING OUTCOME, 1. Recognize & comply safe, working practices,, environment regulation and, housekeeping., , ASSESSMENT CRITERIA, 1.1, , 1.2, 1.3, , 1.4, , 1.5, 1.6, 1.7, , 1.8, 1.9, 1.10, 1.11, 1.12, 1.13, 1.14, 1.15, , Follow and maintain procedures to achieve a safe, working environment in line with occupational, health and safety regulations and requirements., Recognize and report all unsafe situations, according to site policy., Identify and take necessary precautions on fire and, safety hazards and report according to site policy, and procedures., Identify, handle and store / dispose off, dangerous/unsalvageable goods and substances, according to site policy and procedures following, safety regulations and requirements., Identify and observe site policies and procedures in, regard to illness or accident., Identify safety alarms accurately., Report supervisor/ Competent of authority in the, event of accident or sickness of any staff and record, accident details correctly according to site, accident/injury procedures., Identify and observe site evacuation procedures, according to site policy., Identify Personal Productive Equipment (PPE) and, use the same as per related working environment., Identify basic first aid and use them under different, circumstances., Identify different fire extinguisher and use the same, as per requirement., Identify environmental pollution & contribute to, avoidance of same., Take opportunities to use energy and materials in an, environmentally friendly manner, Avoid waste and dispose waste as per procedure, Recognize different components of 5S and apply the, same in the working environment., , 2., Understand, explain 2.1 Explain concept of basic science related to the field, different, mathematical, such as Material science, Mass, weight, density, speed,, calculation & science in the, velocity, heat & temperature, force, motion, pressure,, 14

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FITTER, field of study including basic, electrical and, apply in day to day, work.[Different mathematical, calculation & science -Work,, Power & Energy, Algebra,, Geometry & Mensuration,, Trigonometry,, Heat, &, Temperature, Levers & Simple, machine, graph, Statistics,, Centre of gravity, Power, transmission, Pressure], , heat treatment, centre of gravity, friction., 2.2 Measure dimensions as per drawing, 2.3 Use scale/ tapes to measure for fitting to specification., 2.4 Comply given tolerance., 2.5 Prepare list of appropriate materials by interpreting, detail drawings and determine quantities of such, materials., 2.6 Ensure dimensional accuracy of assembly by using, different instruments/gauges., 2.7 Explain basic electricity, insulation &earthing., , 3. Interpret specifications,, different engineering drawing, and apply for different, application in the field of, work. [Different engineering, drawing-Geometrical, construction, Dimensioning,, Layout,, Method, of, representation,, Symbol,, scales, Different Projections,, Machined components &, different, thread, forms,, Assembly drawing, Sectional, views, Estimation of material,, Electrical & electronic symbol], , 3.1 Read & interpret the information on drawings and, apply in executing practical work., 3.2 Read & analyse the specification to ascertain the, material requirement, tools, and machining /assembly, /maintenance parameters., 3.3 Encounter drawings with missing/unspecified key, information and make own calculations to fill in, missing dimension/parameters to carry out the work., , 4. Select and ascertain, measuring instrument and, measure dimension of, components and record data., , 4.1 Select appropriate measuring instruments such as, micrometers, vernier calipers, dial gauge, bevel, protector and height gauge (as per tool list)., 4.2 Ascertain the functionality & correctness of the, instrument., 4.3 Measure dimension of the components & record data, to analyse the with given drawing/measurement., , 5. Explain the concept in, productivity, quality tools,, and labour welfare legislation, and apply such in day to day, work to improve productivity, & quality., , 5.1 Explain the concept of productivity and quality tools, and apply during execution of job., 5.2 Understand the basic concept of labour welfare, legislation and adhere to responsibilities and remain, sensitive towards such laws., 5.3 Knows benefits guaranteed under various acts, 15

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FITTER, 6., Explain, energy, conservation, global warming, and pollution and contribute, in day to day work by, optimally using available, resources., , 6.1 Explain the concept of energy conservation, global, warming, pollution and utilize the available recourses, optimally & remain sensitive to avoid environment, pollution., 6.2 Dispose waste following standard procedure., , 7. Explain personnel finance,, entrepreneurship and, manage/organize related task, in day to day work for, personal & societal growth., , 7.1 Explain personnel finance and entrepreneurship., 7.2 Explain role of Various Schemes and Institutes for selfemployment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for, financing/ non financing support agencies to, familiarizes with the Policies /Programmes &, procedure & the available scheme., 7.3 Prepare Project report to become an entrepreneur for, submission to financial institutions., , 8. Plan and organize the work, related to the occupation., , 8.1 Use documents, drawings and recognize hazards in the, work site., 8.2 Plan workplace/ assembly location with due, consideration to operational stipulation, 8.3 Communicate effectively with others and plan project, tasks, 8.4 Assign roles and responsibilities of the co-trainees for, execution of the task effectively and monitor the same., , 16

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FITTER, , SPECIFIC LEARNING OUTCOME, LEARNING OUTCOME, , ASSESSMENT CRITERIA, First Year, , 9. Plan and organize the work, to make job as per, specification applying, different types of basic, fitting operation and Check, for dimensional accuracy., [Basic fitting operation –, marking, Hacksawing,, Chiseling, Filing, Drilling,, Taping and Grinding etc., Accuracy: ± 0.25mm], , 9.1, , Plan & Identify tools, instruments and equipment, for marking and make this available for use in a, timely manner., 9.2 Select raw material and visual inspect for defects., 9.3 Mark as per specification applying desired, mathematical calculation and observing standard, procedure., 9.4 Measure all dimensions in accordance with, standard specifications and tolerances., 9.5 Identify Hand Tools for different fitting operations, and make these available for use in a timely, manner., 9.6 Prepare the job for Hacksawing, chiselling, filing,, drilling, tapping, grinding., 9.7 Perform basic fitting operations viz., Hacksawing,, filing, drilling, tapping and grinding to close, tolerance as per specification to make the job., 9.8 Observe safety procedure during above operation, as per standard norms and company guidelines., 9.9 Check for dimensional accuracy as per standard, procedure., 9.10 Avoid waste, ascertain unused materials and, components for disposal, store these in an, environmentally appropriate manner and prepare, for disposal., , 10. Manufacture simple sheet 10.1, metal items as per drawing, and join them by soldering,, 10.2, brazing and riveting., 10.3, 10.4, 10.5, 10.6, 10.7, 10.8, , Identify Hand Tools for Sheet Metal work, Soldering,, Brazing & riveting and make these available for use, in a timely manner., Mark and develop various forms as per drawing, using sheet metals., Make of simple items with sheet metal as per, drawing., Prepare the job for Soldering, Brazing &riveting ., Identify different type of rivets and use as per, requirement., Identify tools for drilling and use these tools., Mark according to drawing., Drill through holes on the job., 17

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FITTER, 10.9, , Solder, Braze and Rivet to prepare a job as per given, drawing / sample following standard practices., 10.10 Observe safety procedure during riveting as per, standard norms and company guidelines., 11. Join metal components by, riveting observing, standard procedure., , 11.1 Identify Tools and equipments for riveting and make, these available for use in a timely manner., 11.2 Prepare the job for lap and butt joint., 11.3 Identify different type of rivets and use as per, requirement., 11.4 Identify tools for drilling and use these tools., 11.5 Mark according to drawing., 11.6 Drill through holes on the job., 11.7 Rivet to prepare a job as per given drawing / sample, following standard practices., 11.8 Observe safety procedure during riveting as per, standard norms and company guidelines., , 12. Join metal component by, arc welding observing, standard procedure., , 12.1, , 12.2, 12.3, 12.4, 12.5, , Identify different components/parts of arc welding, machine, collect desired information and set each, components/parts as per standard procedure., Observe safety/ precaution during operation., Select appropriate material & plan for arc welding., Weld metal parts / mechanical components as per, specification observing standard procedure., Check joined part portion to ascertain proper, welding., , 13. Cut and join metal, component by gas (oxyacetylene), , 13.1 Identify different components/parts of Gas (oxyacetylene) machine, collect desired information and, set each components/parts as per standard, procedure., 13.2 Observe safety/ precaution during operation., 13.3 Select appropriate material & plan for gas cutting &, joining operation., 13.4 Cut & join metal parts / mechanical components as, per specification observing standard procedure., 13.5 Check cut portion/ joined part to ascertain proper, welding., , 14. Produce components by, different operations and, check accuracy using, , 14.1 Ascertain and select tools and materials for the job and, make this available for use in a timely manner., 14.2 Plan work in compliance with standard safety norms., 18

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FITTER, appropriate measuring, 14.3 Produce component by observing standard procedure., instruments.[Different, 14.4 Check the dimensions of the produced components to, Operations - Drilling,, ensure dimensions are within prescribed limit., Reaming, Taping, Dieing;, 14.5 Avoid waste, ascertain unused materials and, Appropriate Measuring, components for disposal, store these in an, Instrument – Vernier,, environmentally appropriate manner and prepare for, Screw Gauge, Micrometer], disposal., 15. Make different fit of, components for, assembling as per required, tolerance observing, principle of interchange, ability and check for, functionality. [Different Fit, – Sliding, Angular, Step fit,, ‘T’ fit, Square fit and, Profile fit; Required, tolerance: ±0.04 mm,, angular tolerance: 30 min.], , 15.1 Recognize general concept of Limits, Fits and tolerance, necessary for fitting applications and functional, application of these parameters., 15.2 Ascertain and select tools and materials for the job and, make this available for use in a timely manner., 15.3 Set up workplace/ assembly location with due, consideration to operational stipulation, 15.4 Plan work in compliance with standard safety norms, and collecting desired information., 15.5 Demonstrate possible solutions and agree tasks within, the team., 15.6 Make components according to the specification for, different fit using a range of practical skills and, ensuring interchange ability of different parts., 15.7 Assemble components applying a range of skills to, ensure proper fit., 15.8 Check functionality of components., , 16. Produce components, involving different, operations on lathe, observing standard, procedure and check for, accuracy. [Different, Operations – facing, plain, turning, step turning,, parting, chamfering,, shoulder turn, grooving,, knurling, boring, taper, turning, threading, (external ‘V’ only)], , 16.1 Ascertain basic working principles and safety aspect of, lathe machine., 16.2 Understand functional application of different levers,, stoppers, adjustment etc., 16.3 Identify different lubrication points and lubricants,, their usage for application in lathe machine as per, machine manual., 16.4 Identify different work and tool holding devices and, collect information for functional application of each, device., 16.5 Mount the work and tool holding devices with, required alignment and check for its functional usage, to perform lathe operations., 16.6 Solve problem by applying basic methods, tools,, materials and information during setting., 16.7 Observe safety procedure during mounting as per, standard norms., 19

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FITTER, 16.8 Produce components observing standard procedure., 16.9 Check accuracy/ correctness of job using appropriate, equipment/gauge., 16.10 Avoid waste, ascertain unused materials and, components for disposal, store these in an, environmentally appropriate manner and prepare for, disposal., 17. Plan & perform simple, repair, overhauling of, different machines and, check for functionality., [Different, Machines – Drill Machine,, Power Saw, Bench Grinder, and Lathe], , 17.1 Ascertain and select tools and materials for the repair,, overhauling and make this available for use in a timely, manner., 17.2 Plan work in compliance with standard safety norms., 17.3 Demonstrate possible solutions and agree tasks, within the team., 17.4 Select specific parts to be repaired and ascertain for, appropriate material and estimated time., 17.5 Repair, overhaul and assemble the parts in the, machine with the help of blue print., 17.6 Check for functionality of part and ascertain faults of, the part/ machine in case of improper function., 17.7 Rectify faults of assembly., , Second Year, 18. Make &assemble, components of different, mating surfaces as per, required tolerance by, different surface finishing, operations using different, fastening components,, tools and check, functionality., [, Different Mating Surfaces, – Dovetail fitting, Radious, fitting, Combined fitting;, Different surface finishing, operations – Scraping,, Lapping and Honing;, Different fastening, components – Dowel pins,, screws, bolts, keys and, cotters; Different fastening, tools-hand operated &, power tools, Required, , 18.1 Ascertain and select tools and materials for the job, and make this available for use in a timely manner., 18.2 Plan work in compliance with standard and collecting, necessary information., 18.3 Set up workplace/ assembly location with due, consideration to operational stipulation, 18.4 Demonstrate possible solutions and agree tasks, within the team., 18.5 Produce different components with appropriate, accuracy by observing standard procedure& method, as per specification using appropriate tools &, machines., 18.6 Perform scraping and lapping of components to, obtain required surface finish of different mating, surface., 18.7 Comply with safety rules when performing the above, operations., 18.8 Check tolerance and accuracy of components as, defined with appropriate instruments observing, standard procedure., 18.9 Assemble different components using different, 20

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FITTER, tolerance - ±0.02mm,, angular tolerance ± 10, min.], , fastening components, tools and check the, functionality., , 19. Make different gauges by, using standard tools &, equipment and checks for, specified accuracy., [Different Gauges – Snap, gauge, Gap, gauge; Specified Accuracy, - ±0.02mm], , 19.1 Ascertain and select tools and materials for the job, and make this available for use in a timely manner., 19.2 Plan work in compliance with standard safety norms., 19.3 Produce gauge by observing appropriate method and, as per specification of drawing., , 20. Apply a range of skills to, execute pipe joints,, dismantle and assemble, valves & fittings with pipes, and test for, leakages.[Range of skills –, Cutting, Threading,, Flaring, Bending and, Joining ], , 20.1 Ascertain and select tools and materials for the job, and make this available for use in a timely manner., 20.2 Plan to Dismantle and assemble valves and pipe, fittings., 20.3 Dismantle valves and fittings in pipes applying range, of skills and check for defect as per standard, procedure., 20.4 Demonstrate possible solutions in case of defect and, agree tasks within the team for repair or replacement., 20.5 Assemble valves and various pipe fittings using range, of skills and observing standard procedure., 20.6 Test for leakage and appropriate functioning of, valves., 20.7 Avoid waste, ascertain unused materials and, components for disposal, store these in an, environmentally appropriate manner and prepare for, disposal., , 21 Make drill jig & produce, components on drill, machine by using jigs and, check for correctness., , 21.1 Set up workplace/ assembly location with due, consideration to operational stipulation, 21.2 Ascertain and select tools and materials for the job, and make this available for use in a timely manner., 21.3 Collect information related to standard procedure,, methods and tools to make drill jigs., , 19.4 Perform Lapping of gauge to obtain required finish as, per drawing., 19.5 Check tolerance and specified accuracy of gauge with, appropriate measuring instruments as per drawing., 19.6 Avoid waste, ascertain unused materials and, components for disposal, store these in an, environmentally appropriate manner and prepare for, disposal., , 21

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FITTER, 21.4 Mark the components as per drawing., 21.5 Make drill jigs by turning, drilling, reaming, filing,, taping, etc., 21.6 Test the functionality of jig., 21.7 Select suitable jigs for drilling considering desired, result and collecting necessary information., 21.8 Produce component by using jig observing standard, procedure and check the correctness of the job., 21.9 Comply with safety rules when performing the above, operations., 22 Plan, dismantle, repair and, assemble different, damaged mechanical, components used, for power transmission &, check functionality., [Different Damage, Mechanical Components –, Pulley, Gear, Keys, Jibs and, Shafts.], , 22.1 Select and ascertain tools and materials for the job, and make this available for use in a timely manner., 22.2 Plan to dismantle, repair and assemble mechanical, components used for power transmission as per, drawing and collecting necessary information., 22.3 Perform dismantling and appropriate repairing of, mechanical components with accuracy applying, range of skills and appropriate repairing processes., 22.4 Check the accuracy of the repaired components with, appropriate gauge & instruments., 22.5 Assemble the repaired mechanical components, observing standard procedure., 22.6 Comply with safety rules when performing the above, operations., 22.7 Check different parameters of power transmission, e.g. R.P.M, slackness of belts, matching of gears/, clutches, loss of RPM etc., 22.8 Check for functionality of power transmission system, or any assembly as per standard parameters., , 23 Identify, dismantle, replace, and assemble different, pneumatics and hydraulics, components. [Different, components – Compressor,, Pressure Gauge, Filter, Regulator Lubricator,, Valves and Actuators.], , 23.1 Select and ascertain tools for the job and make this, available for use in a timely manner., 23.2 Identify different pneumatics and hydraulics, components., 23.3 Plan to dismantle and replace pneumatics &, hydraulics circuit as per drawing and collecting, necessary information., 23.4 Perform dismantling and replacing of different, components with accuracy applying range of skills, and standard operating procedure., 23.5 Assemble different components., 23.6 Check functionality of the components., 22

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FITTER, 24 Construct circuit of, pneumatics and hydraulics, observing standard, operating procedure&, safety aspect., , 24.1 Select and ascertain tools for the job and make this, available for use in a timely manner., 24.2 Plan to construct pneumatics & hydraulics circuit as, per drawing and collecting necessary information., 24.3 Demonstrate possible solutions and agree tasks, within the team for constructing circuit., 24.4 Construct circuit of pneumatics and hydraulics, observing standard procedure., 24.5 Comply with safety rules when performing the above, operations., 24.6 Check different parameters and functionality of the, system., , 25. Plan & perform basic day, to day preventive, maintenance, repairing, and check functionality., [Simple Machines – Drill, Machine, Power Saw and, Lathe], , 25.1 Ascertain preventive maintenance/repair procedure, as per manual of machine and select appropriate, tools & equipment for undertaking job., 25.2 Interpret construction, alignment and assembly of, different parts of machine., 25.3 Plan to carry out the preventive maintenance/repair, task with appropriate accuracy of simple machine, by collecting necessary information., 25.4 Demonstrate possible solutions and agree tasks, within the team., 25.5 Perform preventive maintenance/dismantle, repair, parts and assemble sub-assemblies of simple, machine as per layout plan and standard procedure., 25.6 Put the machine in operation complying Standard, operating procedure., 25.7 Check for proper functioning of repaired machine, and other parameters of simple machine as per, manual after erection., 25.8 Dispose unsalvageable materials as per standard, procedures., , 26. Plan, erect simple machine, and test machine tool, accuracy. [Simple, Machines – Drill Machine,, Power Saw and Lathe], , 26.1 Ascertain erection procedure as per manual of, machine and select appropriate tools & equipment, for undertaking job., 26.2 Interpret construction, alignment and assembly of, different parts of machine., 26.3 Set up workplace/ assembly location with due, consideration to operational stipulation, 26.4 Plan to carry out the erection of simple machine by, 23

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FITTER, collecting necessary information., 26.5 Demonstrate possible solutions and agree tasks, within the team., 26.6 Erect simple machine as per layout plan and, standard procedure., 26.7 Put the machine in operation complying Standard, operating procedure., 26.8 Check alignment of erected machine and other, parameters of simple machine as per manual after, erection., 26.9 Dispose unsalvageable materials as per standard, procedures., , 24

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FITTER, , 8. SYLLABUS, SYLLABUS – FITTER, First Year, Week, No., , Reference Learning, Outcome, , 1, , Recognize & comply, safe working, practices,, environment, regulation and, housekeeping., , Professional Skills, (Trade Practical), with Indicative Hours, 1. Importance of trade, training, List of tools &, Machinery used in the, trade. (1 hr.), 2. Safety attitude, development of the trainee, by educating them to use, Personal Protective, Equipment (PPE). (5 hrs.), 3. First Aid Method and basic, training.(2 hrs.), 4. Safe disposal of waste, materials like cotton waste,, metal chips/burrs etc. (2, hrs.), 5. Hazard identification and, avoidance. (2 hrs.), 6. Safety signs for Danger,, Warning, caution &, personal safety message.(1, hrs.), 7. Preventive measures for, electrical accidents & steps, to be taken in such, accidents.(2 hrs.), 8. Use of Fire extinguishers.(7, hrs.), 9. Practice and understand, precautions to be followed, while working in fitting, jobs. (2 hrs.), 10. Safe use of tools and, equipments used in the, trade. (1 hrs.), , 25, , Professional Knowledge, (Trade Theory), All necessary guidance to be, provided to the new comers, to become familiar with the, working of Industrial, Training Institute system, including stores procedures., Soft Skills, its importance, and Job area after, completion of training., Importance of safety and, general precautions, observed in the in the, industry/shop floor., Introduction of First aid., Operation of electrical, mains and electrical safety., Introduction of PPEs., Response to emergencies, e.g.; power failure, fire, and, system failure., Importance of, housekeeping & good shop, floor practices., Introduction to 5S concept, & its application., Occupational Safety &, Health: Health, Safety and, Environment guidelines,, legislations & regulations as, applicable., Basic understanding on Hot, work, confined space work, and material handling

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FITTER, 2, , Plan and organize, the work to make, job as per, specification, applying different, types of basic fitting, operation and, Check for, dimensional, accuracy. [Basic, fitting operation –, marking,, Hacksawing,, Chiseling, Filing,, Drilling, Taping and, Grinding etc., Accuracy: ±, 0.25mm], , 11. Identification of tools, &equipments as per desired, specifications for marking &, sawing. (5 hrs.), 12. Selection of material as per, application.(1 hrs.), 13. Visual inspection of raw, material for rusting, scaling,, corrosion etc.(1 hrs.), 14. Marking out lines, gripping, suitably in vice jaws,, hacksawing to given, dimensions. (10 hrs.), 15. Sawing different types of, metals of different sections., (8 hrs.), , 3, , -do-, , 16. Filing Channel, Parallel. (5, hrs.), 17. Filing- Flat and square, (Rough finish), (10 hrs.), 18. Filing practice, surface filing,, marking of straight and, parallel lines with odd leg, calipers and steel rule. (5, hrs.), 19. Marking practice with, dividers, odd leg calipers and, steel rule (circles, ARCs,, parallel lines)., (5 hrs.), , 4, , -do-, , 20. Marking off straight lines, and ARCs using scribing, block and dividers. (5 hrs.), 21. Chipping flat surfaces along, a marked line. (10 hrs.), 22. Marking, filing, filing square, and check using trisquare.(10 hrs.), 26, , equipment., Linear measurements- its, units, dividers, calipers,, hermaphrodite, centre, punch, dot punch, their, description and uses of, different types of hammers., Description, use and care of, ‘V’ Blocks, marking off table., , Bench vice construction,, types, uses, care &, maintenance, vice clamps,, hacksaw frames and blades,, specification, description,, types and their uses,, method of using hacksaws., Files- specifications,, description, materials,, grades, cuts, file elements,, uses. Types of files, care and, maintenance of files., Measuring standards, (English, Metric Units),, angular measurements., Marking off and layout, tools, dividers, scribing, block, odd leg calipers,, punches- description,, classification, material, care, & maintenance., Try square, ordinary depth, gauge, protractor-

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FITTER, description, uses and cares., Calipers- types, material,, constructional details, uses,, care & maintenance of cold, chisels- materials, types,, cutting angles., Marking media, marking, blue, Prussian blue, red, lead, chalk and their special, application, description., Use, care and maintenance, of scribing block., Surface plate and auxiliary, marking equipment, ‘V’, block, angle plates, parallel, block, description, types,, uses, accuracy, care and, maintenance., , 5-6, , -do-, , 23. Marking according to simple, blue prints for locating,, position of holes, scribing, lines on chalked surfaces, with marking tools. (20 hrs.), 24. Finding center of round bar, with the help of ‘V’ block, and marking block. (5 hrs.), 25. Joining straight line to an, ARC.(25 hrs.), , 7-8, , -do-, , 26. Chipping, Chamfering, Chip, slots & oils grooves, (Straight).(10 hrs.), 27. Filing flat, square, and, parallel to an accuracy of, 0.5mm. (10 hrs.), 28. Chip curve along a line-mark, out, key ways at various, angles & cut key ways.(15, hrs.), 29. Sharpening of Chisel.(5 hrs.), 30. File thin metal to an, accuracy of 0.5 mm.(10 hrs.), , Physical properties of, engineering metal: colour,, weight, structure, and, conductivity, magnetic,, fusibility, specific gravity., Mechanical properties:, ductility, malleability, hardness, brittleness,, toughness, tenacity, and, elasticity., , 9, , -do-, , 31. Saw along a straight line,, curved line, on different, sections of metal.(15 hrs.), 32. Straight saw on thick, section, M.S. angle and, pipes.(10 hrs.), , Power Saw, band saw,, Circular saw machines used, for metal cutting., , 10, , -do-, , 33. File steps and finish with, smooth file to accuracy of ±, 0.25 mm. (15 hrs.), , Micrometer- outside and, inside – principle,, constructional features,, , 27

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FITTER, , 11, , -do-, , 12, , -do-, , 13, , 14 15, , 34. File and saw on M.S. Square, and pipe. (10 hrs.), , parts graduation, leading,, use and care. Micrometer, depth gauge, parts,, graduation, leading, use and, care. Digital micrometer., , 35. File radius along a marked, line (Convex & concave) &, match. (15 hrs.), 36. Chip sheet metal (shearing)., (5 hrs.), 37. Chip step and file. (5 hrs.), , Vernier calipers, principle,, construction, graduations,, reading, use and care., Vernier bevel protractor,, construction, graduations,, reading, use and care, dial, Vernier Caliper, Digital, vernier caliper., Drilling processes: common, type (bench type, pillar, type, radial type), gang and, multiple drilling machine., Determination of tap drill, size., , 38. Mark off and drill through, holes. (5 hrs.), 39. Drill and tap on M.S. flat. (10, hrs.), 40. Punch letter and number, (letter punch and number, punch) (5 hrs.), 41. Practice use of different, punches.(5 hrs.), Manufacture simple 42. Marking of straight lines,, circles, profiles and various, sheet metal items, geometrical shapes and, as per drawing and, cutting the sheets with, join them by, snips. (15 hrs.), soldering, brazing, 43. Marking out of simple, and riveting., development (5 hrs.), 44. Marking out for flaps for, soldering and sweating.(5, hrs.), -do45. Make various joints: wiring,, hemming, soldering and, brazing, form locked,, grooved and knocked up, single hem straight and, curved edges form double, hemming. (30 hrs.), 46. Punch holes-using hollow, and solid punches. (5 hrs.), 47. Do lap and butt joints. (15, hrs.), 28, , Safety precautions to be, observed in a sheet metal, workshop, sheet and sizes,, Commercial sizes and, various types of metal, sheets, coated sheets and, their uses as per BIS, specifications. Shearing, machine- description, parts, and uses., Marking and measuring, tools, wing compass, Prick, punch, tin man’s square, tools, snips, types and uses., Tin man’s hammers and, mallets type-sheet metal, tools, Soldering iron, types,, specifications, uses., Trammel- description, parts,, uses. Hand groovesspecifications and uses.

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FITTER, 16, , -do-, , 17, , -do-, , 48. Bend sheet metal into, various curvature form,, wired edges- straight and, curves. Fold sheet metal at, angle using stakes. (8 hrs.), 49. Make simple Square, container with wired edge, and fix handle. (17 hrs.), 50. Make square tray with, square soldered corner. (15, hrs.), 51. Practice in soft soldering and, silver soldering. (10 hrs.), , 18, , Join metal, component by arc, welding observing, standard, procedure., , 52. Make riveted lap and butt, joint. (9 hrs.), 53. Make funnel as per, development and solder, joints. (10 hrs.), 54. Drill for riveting. (1 hr.), 55. Riveting with as many types, of rivet as available, use of, counter sunk head rivets. (5, hrs.), , 19, , Cut and join metal, component by gas, (oxy-acetylene), , 56. Welding - Striking and, maintaining ARC, laying, Straight-line bead. (25 hrs.), , 29, , Stakes-bench types, parts,, their uses. Various types of, metal joints, their selection, and application, tolerance, for various joints, their, selection & application., Wired edges., Solder and soldering:, Introduction-types of solder, and flux. Composition of, various types of solders and, their heating media of, soldering iron. Method of, soldering, selection and, application-joints. Hard, solder- Introduction, types, and method of brazing., Various rivets shape and, form of heads, importance, of correct head size., Rivets-Tin man’s rivets, types, sizes, and selection, for various works., Riveting tools, dolly snaps, description and uses., Method of riveting,, The spacing of rivets. Flash, riveting, use of correct, tools, compare hot and cold, riveting., Safety-importance of safety, and general precautions, observed in a welding shop., Precautions in electric and, gas welding. (Before, during,, after) Introduction to safety, equipment and their uses., Machines and accessories,, welding transformer,, welding generators.

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FITTER, 20, , Cut and join metal, component by gas, (oxy-acetylene), &, Join metal, components by, riveting observing, standard, procedure., , 21, , Cut and join metal, component by gas, (oxy-acetylene), , 22, , Join metal, components by, riveting observing, standard, procedure., , 23-26, 27, , 57. Making square, butt joint, and ‘T’ fillet joint-gas and, ARC. (15 hrs.), 58. Do setting up of flames,, fusion runs with and without, filler rod, and gas.(10 hrs.), , Welding hand tools:, Hammers, welding, description, types and uses,, description, principle,, method of operating,, carbon dioxide welding. H.P., welding equipment:, description, principle,, method of operating L.P., welding equipment:, description, principle,, method of operating. Types, of Joints-Butt and fillet as, per BIS SP: 46-1988, specifications. Gases and, gas cylinder description,, kinds, main difference and, uses., 59. Make butt weld and corner, Setting up parameters for, fillet in ARC welding (25 hrs.) ARC welding machinesselection of Welding, electrodes. Care to be taken, in keeping electrode., 60. Gas cutting of MS plates (25 Oxygen acetylene cuttinghrs.), machine description, parts,, uses, method of handling,, cutting torch-description,, parts, function and uses., , Revision, , Produce, components by, different, operations and, check accuracy, using, appropriate, measuring, instruments.[Diff, erent Operations, - Drilling,, Reaming,, , 61. Mark off and drill through, holes. (5 hrs.), 62. Drill on M.S. flat. (1 hrs.), 63. File radius and profile to suit, gauge.(13 hrs.), 64. Sharpening of Drills.(1 hrs.), 65. Practice use of angular, measuring instrument. (5 hrs.), , 30, , Drill- material, types, (Taper, shank, straight shank) parts, and sizes. Drill angle-cutting, angle for different materials,, cutting speed feed. R.P.M., for different materials. Drill, holding devices- material,, construction and their uses.

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FITTER, Taping, Dieing;, Appropriate, Measuring, Instrument –, Vernier, Screw, Gauge,, Micrometer], 28, , -do-, , 66. Counter sink, counter bore and, ream split fit (three piece, fitting). (5 hrs.), 67. Drill through hole and blind, holes. (2 hrs.), 68. Form internal threads with, taps to standard size (through, holes and blind holes).(3 hrs.), 69. Prepare studs and bolt.(15, hrs.), , 29, , -do-, , 70. Form external threads with, dies to standard size. (10 hrs.), 71. Prepare nuts and match with, bolts.(15 hrs.), , 30, , -do-, , 72. File and make Step fit, angular, fit, angle, surfaces (Bevel, gauge accuracy 1 degree).(15, hrs.), 73. Make simple open and sliding, fits.(10 hrs.), , 31, , -do-, , 74. Enlarge hole and increase, 31, , Counter sink, counter bore, and spot facing-tools and, nomenclature, Reamermaterial, types (Hand and, machine reamer), kinds,, parts and their uses,, determining hole size (or, reaming), Reaming, procedure., Screw threads: terminology,, parts, types and their uses., Screw pitch gauge: material, parts and uses. Taps British, standard (B.S.W., B.S.F., B.A., & B.S.P.) and metric /BIS, (course and fine) material,, parts (shank body, flute,, cutting edge)., Tap wrench: material, parts,, types (solid &adjustable, types) and their uses, removal of broken tap, studs, (tap stud extractor)., Dies: British standard, metric, and BIS standard, material,, parts, types, Method of, using dies. Die stock:, material, parts and uses., Drill troubles: causes and, remedy. Equality of lips,, correct clearance, dead, centre, length of lips. Drill, kinds: Fraction, metric,, letters and numbers,, grinding of drill., Grinding wheel: Abrasive,

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FITTER, internal dia. (2 hrs.), 75. File cylindrical surfaces.(5 hrs.), 76. Make open fitting of curved, profiles.(18 hrs.), , 32, , -do-, , 33, , Make different, fit of, components for, assembling as, per required, tolerance, observing, principle of, interchange, ability and check, for functionality., [Different Fit –, Sliding, Angular,, Step fit, ‘T’ fit,, Square fit and, Profile fit;, Required, tolerance: ±0.04, mm, angular, tolerance: 30, min.], , 34, , -do-, , 77. Correction of drill location by, binding previously drilled, hole.(5 hrs.), 78. Make inside square fit. (20, hrs.), , grade structures, bond,, specification, use, mounting, and dressing. Selection of, grinding wheels. Bench, grinder parts and use., Radius/fillet gauge, feeler, gauge, hole gauge, and their, uses, care and maintenance., Pig Iron: types of pig Iron,, properties and uses., Cast Iron: types, properties, and uses., , 79. Make sliding ‘T’ fit.(25 hrs.), , Interchange ability:, Necessity in Engg, field, definition, BIS. Definition,, types of limit, terminology of, limits and fits-basic size,, actual size, deviation, high, and low limit, zero line,, tolerance zone Different, standard systems of fits and, limits. British standard, system, BIS system, , 80. File fit- combined, open, angular and sliding sides. (10, hrs.), 81. File internal angles 30minutes, accuracy open, angular fit.(15, hrs.), , Method of expressing, tolerance as per BIS Fits:, Definition, types, description, of each with sketch. Vernier, height gauge: material, construction, parts,, graduations (English &, Metric) uses, care and, , 32

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FITTER, 35 36, , -do-, , 82. Make sliding fit with angles, other than 90o (50 hrs.), , 37, , -do-, , 38, , -do-, , 39, , -do-, , 83. Scrap on flat surfaces, curved, surfaces and parallel surfaces, and test. (5 hrs.), 84. Make & assemble, sliding flats,, plain surfaces. (15 hrs.), 85. Check for blue math of bearing, surfaces- both flat and curved, surfaces by wit worth, method.(5 hrs.), 86. File and fit combined radius, and angular surface (accuracy, ± 0.5 mm), angular and radius, fit. (18 hrs.), 87. Locate accurate holes & make, accurate hole for stud fit.(2, hrs.), 88. Fasten mechanical, components / sub-assemblies, together using screws, bolts, and collars using hand tools.(5, hrs.), 89. Make sliding fits assembly with, parallel and angular mating, surface. (± 0.04 mm)(25 hrs.), , 40, , Produce, components, involving, different, operations on, lathe observing, standard, , 90. Lathe operations91. True job on four jaw chuck, using knife tool.(5 hrs.), 92. Face both the ends for holding, between centers. (9 hrs.), 93. Using roughing tool parallel, turn ± 0.1 mm. (10 hrs.), 33, , maintenance., Wrought iron- : properties, and uses., Steel: plain carbon steels,, types, properties and uses., Non-ferrous metals (copper,, aluminium, tin, lead, zinc), properties and uses., Simple scraper- circular, flat,, half round, triangular and, hook scraper and their uses., Blue matching of scraped, surfaces (flat and curved, bearing surfaces), , Vernier micrometer,, material, parts, graduation,, use, care and maintenance., Calibration of measuring, instruments., Introduction to mechanical, fasteners and its uses., Screw thread micrometer:, Construction, graduation, and use., , Dial test indicator,, construction, parts, material,, graduation, Method of use,, care and maintenance., Digital dial indicator., Comparators-measurement, of quality in the cylinder, bores., Safely precautions to be, observed while working on a, lathe, Lathe specifications,, and constructional features., Lathe main parts, descriptions- bed, head, stock, carriage, tail stock,

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FITTER, , 41, , procedure and, check for, accuracy., [Different, Operations –, facing, plain, turning, step, turning, parting,, chamfering,, shoulder turn,, grooving,, knurling, boring,, taper turning,, threading, (external ‘V’, only)], -do-, , 42, , -do-, , 43, , -do-, , 94. Measure the diameter using, outside caliper and steel, rule.(1 hrs.), , feeding and thread cutting, mechanisms. Holding of job, between centers, works with, catch plate, dog, simple, description of a facing and, roughing tool and their, applications., , 95. Holding job in three jaw, chuck.(2 hrs.), 96. Perform the facing, plain turn,, step turn, parting, deburr,, chamfer-corner, roundthe, ends, and use form tools. (11, hrs.), 97. Shoulder turn: square, filleted,, beveled undercut shoulder,, turning-filleted under cut,, square beveled.(11 hrs.), 98. Sharpening of -Single point, Tools.(1 hrs.), 99. Cut grooves- square, round,, ‘V’ groove. (10 hrs.), 100. Make a mandrel-turn, diameter to sizes. (5 hrs.), 101. Knurl the job. (1 hrs.), 102. Bore holes –spot face, pilot, drill, enlarge hole using, boring tools. (9 hrs.), , Lathe cutting toolsNomenclature of single point, & multipoint cutting tools,, Tool selection based on, different requirements and, necessity of correct grinding,, solid and tipped, throw away, type tools, cutting speed and, feed and comparison for, H.S.S., carbide tools. Use of, coolants and lubricants., , 103. Make a bush step bore-cut, recess, turn hole diameter to, sizes. (5 hrs.), 34, , Chucks and chucking the, independent four-jaw chuck., Reversible features of jaws,, the back plate, Method of, clearing the thread of the, chuck-mounting and, dismounting, chucks,, chucking true, face plate,, drilling - method of holding, drills in the tail stock, Boring, tools and enlargement of, holes., General turning operationsparallel or straight, turning., Stepped turning, grooving,

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FITTER, 104. Turn taper (internal and, external). (10 hrs.), 105. Turn taper pins. (5 hrs.), 106. Turn standard tapers to suit, with gauge. (5 hrs.), , 44, , -do-, , 45 – Plan & perform, 46 simple repair,, overhauling of, different, machines and, check for, functionality., [Different, Machines – Drill, Machine, Power, Saw, Bench, Grinder and, Lathe], , 107. Practice threading using, taps, dies on lathe by hand., (2 hrs.), 108. Make external ‘V’ thread. (8, hrs.), 109. Prepare a nut and match, with the bolt.(15 hrs.), , 110. Simple repair work: Simple, assembly of machine parts, from blue prints. (15 hrs.), 111. Rectify possible assembly, faults during assembly.(19, hrs.), 112. Perform the routine, maintenance with check list, (10 hrs.), 113. Monitor machine as per, routine checklist (3 hrs.), 114. Read pressure gauge,, temperature gauge, oil level, (1 hrs.), 115. Set pressure in pneumatic, system (2 hrs.), , 35, , and shape of tools for the, above operations., Appropriate method of, holding the tool on tool post, or tool rest, Knurling: - tools, description, grade, uses,, speed and feed, coolant for, knurling, speed, feed, calculation., Taper – definition, use and, method of expressing, tapers. Standard taperstaper, calculations morse, taper., Screw thread definition –, uses and application., Square, worm, buttress,, acme ( non standard-screw, threads), Principle of cutting, screw thread in centre lathe, –principle of chasing the, screw thread – use of centre, gauge, setting tool for, cutting internal and external, threads, use of screw pitch, gauge for checking the screw, thread., Maintenance, -Total productive, maintenance, -Autonomous maintenance, -Routine maintenance, -Maintenance schedule, -Retrieval of data from, machine manuals Preventive, maintenance-objective and, function of Preventive, maintenance, section, inspection. Visual and, detailed, lubrication survey,, system of symbol and colour, coding. Revision, simple, estimation of materials, use, of handbooks and reference

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FITTER, table. Possible causes for, assembly failures and, remedies., 47, -do116. Assemble simple fitting using Assembling techniques such, dowel pins and tap screw, as aligning, bending, fixing,, assembly using torque, mechanical jointing,, wrench. (25 hrs.), threaded jointing, sealing,, and torquing. Dowel pins:, material, construction,, types, accuracy and uses., 48-49 In-plant training / Project work, Broad area:, a) Pipe Fixture, b) Adjustable Clamp, c) Hermaphrodite/ Inside Caliper, d) Chuck Key, 50-52, Revision& Examination, Note: 1. Some of the sample project works (indicative only) are given at the mid and end of each, year., 2. Instructor may design their own project and also inputs from local industry may be taken, for designing such new project., 3. The project should broadly covered maximum skills in the particular trade and must, involve some problem solving skill. Emphasis should be on Teamwork: Knowing the, power of synergy/ collaboration, Work to be assigned in a group (Group of at least 4, trainees). The group should demonstrate Planning, Execution, Contribution and, application of Learning. They need to submit Project report., 4. If the instructor feels that for execution of specific project more time is required then he, may plan accordingly in appropriate time during the execution of normal trade practical., 5. More emphasis to be given on video/real-life pictures during theoretical classes. Some, real-life pictures/videos of industry on machine fitting, alignment of pump-motor, fitting, of pipes & tubes, assembling jobs, maintenance work, etc., may be shown to the trainees, to give a feel of Industry and their future assignment., , 36

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FITTER, , SYLLABUS – FITTER, Second Year, Week, No., 53, , Ref. Learning Outcome, Make, &, assemble, components of different, mating surfaces as per, required tolerance by, different surface finishing, operations using different, fastening, components,, tools, and, check, functionality., [Different Mating Surfaces, – Dovetail fitting, Radious, fitting, Combined fitting;, Different surface finishing, operations – Scraping,, Lapping, and, Honing;, Different, fastening, components – Dowel pins,, screws, bolts, keys and, cotters; Different fastening, tools-hand operated &, power tools,, Required, tolerance - ±0.02mm,, angular tolerance ± 10, min.], -do-, , 54, , -do55, -do56, , 117., 118., , 119., , 120., , Professional Skills with, Indicative hrs., Make ‘H’ fitting.(17 hrs.), Power tools: Practice, operation of power tool for, fastening.(5 hrs.), Tightening of bolt/ screw, with specified torque.(2, hrs.), Selection of right tool as for, Tightening or loosening of, screw/bolt as per, accessibility (1 hrs.), , 121. Assembly sliding for using, keys, dowel pin and screw,, ± 0.02 mm accuracy on, plain surface and testing of, sliding fitting job. (25 hrs.), 122. File & fit angular mating, surface within an accuracy, of ± 0.02 mm & 10 minutes, angular fitting. (25 hrs.), 123. Drill through and blind, holes at an angle using, swivel table of drilling, machine.(10 hrs.), 124. Precision drilling, reaming, 37, , Professional Knowledge, Screws: material, designation,, specifications, Property classes, (e.g. 9.8 on screw head), Tools, for tightening/ loosening of, screw or bolts, Torque, wrench, screw joint calculation, uses., Power tools: its constructional, features, uses & maintenance., , Locking device: Nuts- types, (lock nut castle nut, slotted, nuts, swam nut, grooved nut), Description and use., Various types of keys,, allowable clearances & tapers,, types, uses of key pullers., Special files: types (pillar,, Dread naught, Barrow,, warding) description & their, uses., Testing scraped surfaces:

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FITTER, , -do-, , and tapping and Test- Job., (15 hrs.), 125. Make Dovetailed fitting and, radius fitting. (25 hrs.), , 57, , -do-, , 58, , -do-, , 59, , -do-, , 126. File and fit, combined fit, with straight, angular, surface with ± 0.02 mm, accuracy and check, adherence to specification, and quality standards using, equipment like Vernier, calipers, micrometers, etc.(25 hrs.), 127. Drilling and reaming, small, dia. holes to accuracy &, correct location for fitting.(4, hrs.), 128. Perform drilling using ‘V’, block and a clamp.(1 hrs.), 129. Make male and female, fitting parts, drill and ream, holes not less than 12.7, mm.(20 hrs.), 130. Make Sliding Diamond, fitting.(20 hrs.), 131. Lap flat surfaces using, lapping plate. (5 hrs.), , 60, , -do61, , 132. Prepare Stepped keyed, fitting and test job. (20 hrs.), 133. Lapping holes and, cylindrical surfaces.(5 hrs.), , 38, , ordinary surfaces without a, master plate., Templates and gaugesIntroduction, necessity, types., Limit gauge: Ring gauge, snap, gauge, plug gauge, description, and uses., Description and uses of gaugetypes (feeler, screw, pitch,, radius, wire gauge), Slip gauge: Necessity of using,, classification & accuracy, set, of blocks (English and Metric)., Details of slip gauge. Metric, sets 46: 103: 112. Wringing, and building up of slip gauge, and care and maintenance., , Application of slip gauges for, measuring, Sine bar-Principle,, application & specification., Procedure to check adherence, to specification and quality, standards., , Lapping: Application of, lapping, material for lapping, tools, lapping abrasives,, charging of lapping tool., Surface finish importance,, equipment for testing-terms, relation to surface finish., Equipment for tasting surfaces, quality – dimensional, tolerances of surface finish., Honing: Application of honing,, material for honing, tools, shapes, grades, honing, abrasives. Frosting- its aim and, the methods of performance.

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FITTER, -do-, , 134. Dovetail and Dowel pin, assembly.(20 hrs.), 135. Scrape cylindrical bore.(5, hrs.), , -do-, , 136. Scrapping cylindrical bore, and to make a fit-(15 hrs.), 137. Scrapping cylindrical taper, bore and check taper angle, with sine bar.(10 hrs.), , -do-, , 138. Make a cotter jib, assembly.(25 hrs.), , -do-, , 139. Hand reams and fit taper, pin. (15 hrs.), 140. Drilling and reaming holes, in correct location, fitting, dowel pins, stud, and, bolts.(10 hrs.), , Make different gauges by, using standard tools &, equipment and checks for, specified accuracy., [Different Gauges – Snap, gauge, Gap gauge;, Specified Accuracy ±0.02mm], , 141. Making a snap gauge for, checking a dia of 10 ± 0.02, mm.(25 hrs.), , -do-, , 142. Scrape external angular, mating surface and check, angle with sine bar.(15 hrs.), 143. Scrape on internal surface, and check.(10 hrs.), , -do-, , 144. Practice in dovetail fitting, assembly and dowel pins, and cap screws, , 62, , 63, , 64, , 65, , 66, , 67, , 68, , 39, , Metallurgical and metal, working processes such as, Heat treatment, various heat, treatment methods normalizing, annealing,, hardening and tempering,, purpose of each method,, tempering colour chart., Annealing and normalizing,, Case hardening and, carburising and its methods,, process of carburising (solid,, liquid and gas)., Tapers on keys and cotters, permissible by various, standards., The various coatings used to, protect metals, protection, coat by heat and electrical, deposit treatments., Treatments to provide a, pleasing finish such as, chromium silver plating, nickel, plating and galvanizing., Gauges and types of gauge, commonly used in gauging, finished product-Method of, selective assembly ‘Go’ system, of gauges, hole plug basis of, standardization., , Bearing-Introduction,, classification (Journal and, Thrust), Description of each,, ball bearing: Single row,, double row, description of, each, and advantages of, double row., Roller and needle bearings:, Types of roller bearing., Description & use of each.

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FITTER, assembly.(20 hrs.), 145. Industrial visit.(5 hrs.), -do-, , 69, , 146. Preparation of gap, gauges.(15 hrs.), 147. Perform lapping of gauges, (hand lapping only)(10 hrs.), , -do-, , 70, , 71, , 72, , 73, , 74-75, , 148. Preparation of drill gauges., (10 hrs.), 149. File and fit straight and, angular surfaces, internally.(13 hrs.), 150. Identify different ferrous, metals by spark test(2 hrs.), Apply a range of skills to, 151. Flaring of pipes and pipe, execute pipe joints,, joints. (3 hrs.), dismantle and assemble, 152. Cutting & Threading of pipe, valves & fittings with pipes, length.(3 hrs.), and test for, 153. Fitting of pipes as per, leakages.[Range of skills –, sketch observing conditions, Cutting, Threading, Flaring,, used for pipe work. (12 hrs.), Bending and Joining], 154. Bending of pipes- cold and, hot. (7 hrs.), -do155. Dismantling & assembling –, globe valves, sluice valves,, stop cocks, seat valves and, non-return valve. (25 hrs.), -do156. Fit & assemble pipes, valves, and test for leakage &, functionality of valves.(22, hrs.), 157. Visual inspection for visual, defects e.g. dents, surface, finish.(1 hrs.), 158. Measuring, checking and, recording in control chart.(2, hrs.), In-plant training / Project work, Broad area:, a) Key Way Fitting, 40, , Method of fitting ball and, roller bearings, Industrial visit., Bearing metals – types,, composition and uses., Synthetic materials for, bearing: The plastic laminate, materials, their properties and, uses in bearings such as, phenolic, teflon polyamide, (nylon)., The importance of keeping the, work free from rust and, corrosion., , Pipes and pipe fittingcommonly used pipes. Pipe, schedule and standard sizes., Pipe bending methods. Use of, bending fixture, pipe threadsStd. Pipe threads Die and Tap,, pipe vices., , Use of tools such as pipe, cutters, pipe wrenches, pipe, dies , and tap, pipe bending, machine etc., Standard pipefittingMethods of fitting or replacing, the above fitting, repairs and, erection on rainwater, drainage pipes and house hold, taps and pipe work., Inspection & Quality control, -Basic SPC, -Visual Inspection

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FITTER, b), c), d), e), f), g), h), 76-78, , Lathe Dog, Different Test Piece For Fitter, Radious Form Gauge/ Form Gauge/ Snap Gauge, Square Fitting Alignment, Universal Fitting, Hand Press, Setup assembly of pipes and valves and test for leakage/ functionality, Revision, , 79, , Make drill jig & produce, components on drill, machine by using jigs and, check for correctness., , 159. Make a simple drilling, jig., (20 hrs.), 160. Use simple jigs and, fixtures for drilling. (5, hrs.), , Drilling jig-constructional features,, types and uses. FixturesConstructional features, types and, uses., , 80, , Plan, dismantle, repair, and assemble different, damaged mechanical, components used for, power transmission &, check functionality., [Different Damage, Mechanical Components, – Pulley, Gear, Keys, Jibs, and Shafts.], , 161. Marking out for angular, outlines, filing and, fitting the inserts into, gaps. (10 hrs.), 162. Exercises on finished, material such as, aluminium/ brass/, copper / stainless steel,, marking out, cutting to, size, drilling, tapping, etc. without damage to, surface of finished, articles. (15 hrs.), 163. Making an adjustable, spanner: - Marking out, as per Blue print,, drilling, cutting, straight, and curve filing,, threading, cutting slot, and cutting internal, threads with taps. (25, hrs.), , Aluminium and its alloys. Uses,, advantages and disadvantages,, weight and strength as compared, with steel. Non-ferrous metals such, as brass, phosphor bronze,, gunmetal, copper, aluminium etc., Their composition and purposes,, where and why used, advantages, for specific purposes, surface, wearing properties of bronze and, brass., , 81, , -do-, , 82-84, , -do-, , 164. Dismantling and, mounting of pulleys. (10, hrs.), 165. Making & replacing, damaged keys. (15 hrs.), 166. Dismounting, repairing, 41, , Installation, maintenance and, overhaul of machinery and, engineering equipment., Power transmission elements. The, object of belts, their sizes and, specifications, materials of which, the belts are made, selection of the, type of belts with the consideration, of weather, load and tension, methods of joining leather belts., Vee belts and their advantages and, disadvantages, Use of commercial, belts, dressing and resin creep and, slipping, calculation., Power transmissions- coupling, types-flange coupling,-Hooks

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FITTER, damaged gears and, mounting and check for, workability. (15 hrs.), 167. Repair & replacement of, belts and check for, workability. (10 hrs.), , 85, , -do-, , 168., , 86, , -do-, , 169., , 87, , -do-, , 170., 171., , 88, , -do-, , 172., , 89, , Identify, dismantle,, replace and assemble, different pneumatics and, hydraulics components., [Different components –, Compressor, Pressure, , 173., , coupling-universal coupling and, their different uses., Pulleys-types-solid, split and ‘V’ belt, pulleys, standard calculation for, determining size crowning of facesloose and fast pulleys-jockey pulley., Types of drives-open and cross belt, drives. The geometrical explanation, of the belt drivers at an angle., Making of, Power transmission –by gears,, template/gauge to, most common form spur gear, set, check involute profile., names of some essential parts of, (25 hrs.), the set-The pitch circles, Diametral, pitch, velocity ratio of a gear set., Repair of broken gear, Helical gear, herring bone gears,, tooth by stud and repair bevel gearing, spiral bevel gearing,, broker gear teeth by, hypoid gearing, pinion and rack,, dovetail. (25 hrs.), worm gearing, velocity ratio of, worm gearing. Repair of gear teeth, by building up and dovetail, method., Make hexagonal slide, Importance of Technical English, fitting. (20 hrs.), terms used in industry –(in simple, Prepare different types definition only)Technical forms,, of documentation as per process charts, activity logs, in, industrial need by, required formats of industry,, different methods of, estimation, cycle time, productivity, recording information., reports, job cards., (5 hrs.), Marking out on the, Fluid power, Pneumatics,, round sections for, Hydraulics, and their comparison,, geometrical shaped, Overview of a pneumatic system,, fittings such as spline, Boyle’s law., with 3 or 4 teeth., Overview of an industrial hydraulic, Finishing and fitting to, system, Applications, Pascal’s Law., size, checking up the, faces for universality., (25 hrs.), Identify pneumatic, Compressed air generation and, components –, conditioning, Air compressors,, Compressor, pressure, Pressure regulation, Dryers, Air, gauge, Filter-Regulator- receiver, Conductors and fittings,, Lubricator (FRL) unit,, FRL unit, Applications of, and Different types of, pneumatics, Hazards & safety, 42

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FITTER, Gauge, Filter Regulator, Lubricator, Valves and, Actuators.], , 174., , 175., , 176., , 177., , 178., , 90, , Construct circuit of, pneumatics and, hydraulics observing, standard operating, procedure& safety, aspect., , 179., , 180., , 181., , 91, , Identify, dismantle,, replace and assemble, different pneumatics and, hydraulics components., , valves and actuators. (2, hrs.), Dismantle, replace, and, assemble FRL unit(5, hrs.), Demonstrate, knowledge of safety, procedures in, pneumatic systems and, personal Protective, Equipment (PPE)(2 hrs.), Identify the parts of a, pneumatic cylinder (1, hrs.), Dismantle and assemble, a pneumatic cylinder (8, hrs.), Construct a circuit for, the direction & speed, control of a small-bore, single-acting (s/a), pneumatic cylinder(7, hrs.), Construct a control, circuit for the control of, a d/a pneumatic, cylinder with, momentary input, signals(5 hrs.), Construct a circuit for, the direct & indirect, control of a d/a, pneumatic cylinder with, a single & double, solenoid valve(10 hrs.), Dismantling, &Assembling of, solenoid valves(10 hrs.), , 182. Demonstrate, knowledge of safety, procedures in hydraulic, systems (Demo by, 43, , precautions in pneumatic systems., Pneumatic actuators:- Types, Basic, operation, Force, Stroke length,, Single-acting and double-acting, cylinders., , Pneumatic valves:- Classification,, Symbols of pneumatic components,, 3/2-way valves (NO & NC types), (manually-actuated &, pneumatically-actuated) & 5/2-way, valves,, Check valves, Flow control valves,, One-way flow control valve, Pneumatic valves: Roller valve,, Shuttle valve, Two-pressure valve, Electro-pneumatics: Introduction,, 3/2-way single solenoid valve, 5/2way single solenoid valve, 5/2-way, double solenoid valve, Control, components -Pushbuttons (NO &, NC type) and Electromagnetic relay, unit, Logic controls, - Symbols of hydraulic, components, Hydraulic oils –, function, properties, and types,, Contamination in oils and its

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FITTER, [Different components –, Compressor, Pressure, Gauge, Filter Regulator, Lubricator, Valves and, Actuators.], , 92, , Construct circuit of, pneumatics and, hydraulics observing, standard operating, procedure& safety, aspect., , 93, , Plan & perform basic day, , video) (5 hrs.), 183. Identify hydraulic, components – Pumps,, Reservoir, Fluids,, Pressure relief valve, (PRV), Filters, different, types of valves,, actuators, and hoses (5, hrs.), 184. Inspect fluid levels,, service reservoirs,, clean/replace filters (5, hrs.), 185. Inspect hose for twist,, kinks, and minimum, bend radius, Inspect, hose/tube fittings (5, hrs.), 186. Identify internal parts of, hydraulic cylinders,, pumps/motors (5 hrs.), 187. Construct a circuit for, the control of a s/a, hydraulic cylinder using, a 3/2-way valve (Weight, loaded d/a cylinder may, be used as a s/a, cylinder), 4/2 & 4/3 way, valves. (10 hrs.), 188. Maintenance,, troubleshooting, and, safety aspects of, pneumatic and, hydraulic systems (The, practical for this, component may, demonstrated by video), (15 hrs.), , 189. Dismantle, overhauling, 44, , control, - Hydraulic Filters – types,, constructional features, and, their typical installation, locations, cavitation, Hazards &, safety precautions in hydraulic, systems, - Hydraulic reservoir &, accessories, Pumps,, Classification – Gear/vane/, piston types, Pressure relief, valves – Direct acting and pilotoperated types, - Pipes, tubing, Hoses and fittings, – Constructional details,, Minimum bend radius, routing, tips for hoses, , - Hydraulic cylinders –Types, - Hydraulic motors –Types, - Hydraulic valves: Classification,, Directional Control valves – 2/2and 3/2-way valves, - Hydraulic valves: 4/2- and 4/3way valves, Centre positions of, 4/3-way valves, - Hydraulic valves: Check valves, and Pilot-operated check valves,, Load holding function, - Flow control valves: Types,, Speed control methods – meterin and meter-out, - Preventive maintenance &, troubleshooting of pneumatic &, hydraulic systems, System, malfunctions due to, contamination, leakage, friction,, improper mountings, cavitation,, and proper sampling of hydraulic, oils, Method or fixing geared wheels for

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FITTER, to day preventive, maintenance, repairing, and check, functionality.[Simple, Machines – Drill Machine,, Power Saw and Lathe], , 94-96, , -do-, , & assemble cross-slide, & hand-slide of lathe, carriage. (25 hrs.), , 190., , 191., , 192., , 193., , 194., , 97, , 98-99, , Plan, erect simple, machine and test, machine tool accuracy., [Simple Machines – Drill, Machine, Power Saw and, Lathe], , -do-, , 195., , 196., , various purpose drives. General, cause of the wear and tear of the, toothed wheels and their remedies,, method of fitting spiral gears,, helical gears, bevel gears, worm, and worm wheels in relation to, required drive. Care and, maintenance of gears., Simple repair of, Method of lubrication-gravity feed,, machinery: - Making of, force (pressure) feed, splash, packing gaskets. (5 hrs.) lubrication. Cutting lubricants and, Check washers, gasket,, coolants: Soluble off soaps, sudsclutch, keys, jibs, cotter, paraffin, soda water, common, Circlip, etc. and, lubricating oils and their, replace/repair if, commercial names, selection of, needed. (5 hrs.), lubricants., Use hollow punches,, Clutch: Type, positive clutch, extractor, drifts, various (straight tooth type, angular tooth, types of hammers and, type)., spanners, etc. for repair Washers-Types and calculation of, work. (20 hrs.), washer sizes. The making of joints, Dismantling, assembling and fitting packing., of different types of, Chains, wire ropes and clutches for, bearing and check for, power transmission. Their types, functionality. (25 hrs.), and brief description., Perform routine check, of machine and do, replenish as per, requirement. (20 hrs.), Inspection of Machine, Lubrication and lubricants- purpose, tools such as alignment, of using different types, description, levelling. (10 hrs.), and uses of each type. Method of, Accuracy testing of, lubrication. A good lubricant,, Machine tools such as, viscosity of the lubricant, Main, geometrical parameters. property of lubricant. How a film of, (15 hrs.), oil is formed in journal Bearings., , 197. Practicing, making, various knots, correct, loading of slings, correct, and safe removal of, parts. (5 hrs.), 198. Erect simple machines., (45 hrs.), 45, , Foundation bolt: types (rag, Lewis, cotter bolt) description of each, erection tools, pulley block, crow, bar, spirit level, Plumb bob, wire, rope, manila rope, wooden block., The use of lifting appliances,, extractor presses and their use.

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FITTER, Practical method of obtaining, mechanical advantage. The slings, and handling of heavy machinery,, special precautions in the removal, and replacement of heavy parts., 100-101 In-plant training/ Project work, Broad area:, a) Pulley Extractor, b) Cam Vice, c) Link Mechanism, d) Adjustable Fixture, e) Slider Crank, f) Hand Lever Punch, g) Setup hydraulic and pneumatic circuit and test the functioning of piston, movement., 102-104, , Revision & Examination, , Note: 1. Some of the sample project works (indicative only) are given at the mid and end of each, year., 2. Instructor may design their own project and also inputs from local industry may be taken, for designing such new project., 3. The project should broadly covered maximum skills in the particular trade and must, involve some problem solving skill. Emphasis should be on Teamwork: Knowing the power, of synergy/ collaboration, Work to be assigned in a group (Group of at least 4 trainees)., The group should demonstrate Planning, Execution, Contribution and application of, Learning. They need to submit Project report., 4. If the instructor feels that for execution of specific project more time is required then he, may plan accordingly in appropriate time during the execution of normal trade practical., 5. More emphasis to be given on video/real-life pictures during theoretical classes. Some, real-life pictures/videos of industry on machine fitting, alignment of pump-motor, fitting of, pipes & tubes, assembling jobs, maintenance work, etc., may be shown to the trainees to, give a feel of Industry and their future assignment., 6. The institute may arrange old/used pneumatic & hydraulic cylinders, FRL unit, hydraulic, pump, filters, etc for dismantling and assembling., 7. Trainees are encouraged to download videos on (1) Hydraulic fundamentals, (2) Fluid, contamination & its control, (3) Hydraulic pumps, and (4) Hydraulic applications from, internet and watch them for the quick understanding of the concepts., , 46

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FITTER, 8. More emphasis to be given on video/real-life pictures during theoretical classes. Some, real-life pictures/videos of industry on machine fitting, alignment of pump-motor, fitting of, pipes & tubes, assembling jobs, maintenance work, etc., may be shown to the trainees to, give a feel of Industry and their future assignment., , 47

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FITTER, , 9. SYLLABUS - CORE SKILLS, 9.1 WORKSHOP CALCULATION SCIENCE & ENGINEERING DRAWING, First Year, S No., , Workshop Calculation and Science, , 1., , Unit: Systems of unit- FPS, CGS,, MKS/SI unit, unit of length, Mass, and time, Conversion of units, , 2., , Fractions: Fractions, Decimal, fraction, L.C.M., H.C.F.,, Multiplication and Division of, Fractions and Decimals, conversion, of Fraction to Decimal and vice, versa. Simple problems using, Scientific Calculator., Square Root: Square and Square, Root, method of finding out square, roots, Simple problem using, calculator., , 3., , 4., , Ratio & Proportion : Simple, calculation on related problems., , 5., , Percentage: Introduction, Simple, calculation. Changing percentage to, , Engineering Drawing, Engineering Drawing: Introduction and its, importance, - Relationship to other technical drawing, types, - Conventions, - Viewing of engineering drawing sheets., - Method of Folding of printed Drawing, Sheet as per BIS SP:46-2003, Drawing Instruments : their Standard and uses, - Drawing board, T-Square, Drafter (Drafting, M/c), Set Squares, Protractor, Drawing, Instrument Box (Compass, Dividers, Scale,, Diagonal Scales etc.), Pencils of different, Grades, Drawing pins / Clips., Lines :, - Definition, types and applications in, Drawing as per BIS SP:46-2003, - Classification of lines (Hidden, centre,, construction, Extension, Dimension,, Section), - Drawing lines of given length (Straight,, curved), - Drawing of parallel lines, perpendicular, line, - Methods of Division of line segment, Drawing of Geometrical Figures: Definition,, nomenclature and practice of, - Angle: Measurement and its types,, method of bisecting., - Triangle -different types, - Rectangle, Square, Rhombus,, Parallelogram., - Circle and its elements., Lettering and Numbering as per BIS SP462003:, 48

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FITTER, decimal and fraction and vice-versa., 6., , 7., , 8., , 9., , 10., , 11., , Single Stroke, Double Stroke, inclined,, Upper case and Lower case., Material Science : properties Dimensioning:, Physical & Mechanical, Types –, - Definition, types and methods of, Ferrous & Non-Ferrous, difference, dimensioning (functional, non-functional, between Ferrous and Non-Ferrous, and auxiliary), metals, introduction of Iron, Cast, - Types of arrowhead, Iron, Wrought Iron, Steel, difference - Leader Line with text, between Iron and Steel, Alloy steel,, carbon steel, stainless steel, NonFerrous metals, Non-Ferrous Alloys., Mass, Weight and Density : Mass,, Free hand drawing of, Unit of Mass, Weight, difference, - Lines, polygons, ellipse, etc., between mass and weight, Density,, - geometrical figures and blocks with, unit of density, specific gravity of, dimension, metals., - Transferring measurement from the given, object to the free hand sketches., Speed and Velocity: Rest and, Sizes and Layout of Drawing Sheets, motion, speed, velocity, difference, - Basic principle of Sheet Size, between speed and velocity,, - Designation of sizes, acceleration, retardation, equations - Selection of sizes, of motions, simple related, - Title Block, its position and content, problems., - Borders and Frames (Orientation marks, and graduations), - Grid Reference, - Item Reference on Drawing Sheet (Item, List), Work, Power and Energy: work,, Method of presentation of Engineering, unit of work, power, unit of power, Drawing, Horse power of engines, mechanical - Pictorial View, efficiency, energy, use of energy,, - Orthogonal View, potential and kinetic energy,, - Isometric view, examples of potential energy and, kinetic energy., Symbolic Representation (as per BIS SP:462003) of :, - Fastener (Rivets, Bolts and Nuts), ----- Bars and profile sections, - Weld, brazed and soldered joints., - Electrical and electronics element, - Piping joints and fittings, Algebra: Addition, Subtraction,, Construction of Scales and diagonal scale, Multiplication, Division, Algebraic, formula, Linear equations (with two, -, , 49

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FITTER, variables)., 12., , 13., , 14., , 15., , 16., , Mensuration: Area and perimeter, of square, rectangle, parallelogram,, triangle, circle, semi circle,, Volume of solids – cube, cuboids,, cylinder and Sphere., Surface area of solids – cube,, cuboids, cylinder and Sphere., Trigonometry: Trigonometrical, ratios, measurement of angles., Trigonometric tables, , Heat & Temperature: Heat and, temperature, their units, difference, between heat and temperature,, boiling point, melting point, scale of, temperature, relation between, different scale of temperature,, Thermometer, pyrometer,, transmission of heat, conduction,, convection, radiation., Basic Electricity: Introduction, use, of electricity, how electricity is, produced, Types of current_ AC, DC,, their comparison, voltage,, resistance, their units. Conductor,, insulator, Types of connections –, series, parallel, electric power,, Horse power, energy, unit of, electrical energy., Levers and Simple Machines: levers, and its types., Simple Machines, Effort and Load,, Mechanical Advantage, Velocity, Ratio, Efficiency of machine,, Relationship between Efficiency,, velocity ratio and Mechanical, Advantage., , Practice of Lettering and Title Block, , Dimensioning practice:, - Position of dimensioning (unidirectional,, aligned, oblique as per BIS SP:46-2003), - Symbols preceding the value of dimension, and dimensional tolerance., - Text of dimension of repeated features,, equidistance elements, circumferential, objects., Construction of Geometrical Drawing Figures:, - Different Polygons and their values of, included angles. Inscribed and, Circumscribed polygons., - Conic Sections (Ellipse& Parabola), , Drawing of Solid figures (Cube, Cuboids, Cone,, Prism, Pyramid, Frustum of Cone and, Pyramid.) with dimensions., , Free Hand sketch of hand tools and measuring, tools used in respective trades., , 50

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FITTER, 17., , Projections:, - Concept of axes plane and quadrant., - Orthographic projections, - Method of first angle and third angle, projections (definition and difference), - Symbol of 1st angle and 3rd angle, projection as per IS specification., Drawing of Orthographic projection from, isometric/3D view of blocks, Orthographic Drawing of simple fastener, (Rivet, Bolts, Nuts & Screw), Drawing details of two simple mating blocks, and assembled view., , 18., 19., 20., , Second Year, 1., , -, , 2., , -, , 3., , -, , 4., , -, , 5., , -, , 6., , -, , 7., , -, , 8., , -, , 9., , -, , Geometrical construction &, theorem: division of line segment,, parallel lines, similar angles,, perpendicular lines, isosceles, triangle and right angled triangle., Area of cut-out regular surfaces:, circle and segment and sector of, circle., Area of irregular surfaces., Application related to shop, problems., Volume of cut-out solids: hollow, cylinders, frustum of cone, block, section. - Volume of simple, machine blocks., Material weight and cost, problems related to trade., Finding the value of unknown, sides and angles of a triangle by, Trigonometrical method., Finding height and distance by, trigonometry., Application of trigonometry in, shop problems. (viz. taper angle, calculation)., Forces definition., Compressive, tensile, shear forces, and simple problems., 51, , -, , -, , -, , -, , Revision of first year topics., , Machined components; concept of fillet &, chamfer; surface finish symbols., Screw thread, their standard forms as per, BIS, external and internal thread,, conventions on the features for drawing, as per BIS., Free hand Sketches for bolts, nuts, screws, and other screwed members., , Free hand Sketching of foundation bolts, and types of washers., Standard rivet forms as per BIS (Six types)., , Riveted joints-Butt & Lap (Drawing one, for each type)., Orthogonal views of keys of different, types, Free hand Sketches for simple pipe,, unions with simple pipe line drawings.

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FITTER, -, , Stress, strain, ultimate strength,, factor of safety., Basic study of stress-strain curve, for MS., Temperature measuring, instruments. Specific heats of, solids & liquids., , 10., , -, , 11., , -, , Thermal Conductivity, Heat loss, and heat gain., , -, , 12., , -, , -, , 13., , -, , Average Velocity, Acceleration &, Retardation., Related problems., Circular Motion: Relation, between circular motion and, Linear motion, Centrifugal force,, Centripetal force, , 14., , -, , Concept of preparation of assembly, drawing and detailing. Preparation of, simple assemblies & their details of trade, related tools/job/exercises with the, dimensions from the given sample or, models., Free hand sketch of trade related, components / parts (viz., single tool post, for the lathe, etc.), Study of assembled views of Vee-blocks, with clamps., , -, , Study of assembled views of shaft and, pulley., , -, , -, , 15., , -, , -, , 16., , -, , -, , Study of assembled views of bush, bearing., Study of assembled views of a simple, coupling., Free hand Sketching of different gear, wheels and nomenclature., Free hand Details and assembly of simple, bench vice., , 17., , Graph:, , -, , 18., , 19., , -, , -, , Read images, graphs, diagrams, bar chart, pie chart., Graphs: abscissa and ordinates,, graphs of straight line, related to, two sets of varying quantities., Simple problem on Statistics:, Frequency distribution table, Calculation of Mean value., Examples on mass scale, productions., Cumulative frequency, Arithmetic mean, Acceptance of lot by sampling, method (within specified limit, size) with simple examples (not, more than 20 samples)., 52, , -, , Reading of drawing. Simple exercises, related to missing lines, dimensions. How, to make queries., , -, , Simple exercises relating missing symbols., Missing views

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FITTER, 20., , 21., , 22., , -, , Friction- co-efficient of friction,, application and effects of friction in, Workshop practice., , Centre of gravity and its practical, application., - Magnetic substances- natural and, artificial magnets., - Method of magnetization. Use of, magnets., - Electrical insulating materials., - Basic concept of earthing., , -, , Simple exercises related to missing, section., , -, , Free hand sketching of different types of, bearings and its conventional, representation., , -, , Free hand sketching of different gear, wheels and nomenclature/ Simple duct, (for RAC)., Free hand sketch of Reciprocating, compressor – open type (for RAC), Solution of NCVT test., Simple exercises related to trade related, symbols., Basic electrical and electronic symbols, , 23., , -, , 24., , -, , Transmission of power by belt,, pulleys & gear drive., Calculation of Transmission of, power by belt pulley and gear, drive., Heat treatment and advantages., , 25., , Concept of pressure – units of, pressure, atmospheric pressure,, absolute pressure, gauge pressure –, gauges used for measuring pressure, , -, , -, , -, , 53, , Study of drawing & Estimation of, materials., Solution of NCVT test papers.

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FITTER, , 13.2, , EMPLOYABILITY SKILLS, CORE SKILL – EMPLOYABILITY SKILL, Duration: 110 Hours, , 1. English Literacy, Pronunciation, , Duration : 20 hrs, Marks : 09, Accentuation (mode of pronunciation) on simple words,, Diction (use of word and speech), , Functional Grammar, , Transformation of sentences, voice change, change of tense,, spellings., , Reading, , Reading and understanding simple sentences about self, work and, environment, , Writing, , Construction of simple sentences writing simple English, , Speaking/ Spoken, English, , Speaking with preparation on self, on family, on friends/ classmates,, on known people, picture reading, gain confidence through roleplaying and discussions on current happening, job description, asking, about someone's job, habitual actions. Cardinal (fundamental), numbers ordinal numbers. Taking messages, passing on messages, and filling in message forms, greeting and introductions, office, hospitality, resumes or curriculum vitae essential parts, letters of, application reference to previous communication., , 2. IT Literacy, Basics of Computer, , Duration : 20 hrs, Marks : 09, Introduction, computer and its applications, Hardware and, peripherals, Switching on-Starting and shutting down computer., , Computer Operating, System, , Basics of Operating System, WINDOWS, User interface of Windows, OS, Create, Copy, Move and delete Files and Folders, Use of External, memory like pen drive, CD, DVD etc., Use of common applications., , Word Processing and, Worksheet, , Basic operating of Word Processing, Creating, opening and closing, documents, Use of shortcuts, Creating and Editing Text, Formatting, the text, Insertion & creation of tables. Printing document., Basics of Excel worksheet, understanding basic commands, creating, simple worksheets, understanding sample worksheets, use of simple, formulas and functions, Printing of simple excel sheets., Basic of computer Networks (using real life examples), Definitions of, Local Area Network (LAN), Wide Area Network (WAN), Internet,, Concept of Internet (Network of Networks),, , Computer Networking, and Internet, , 54

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FITTER, Meaning of World Wide Web (WWW), Web browser, Website, Web, page and Search Engines. Accessing the Internet using web browser,, Downloading and printing web pages, Opening an email account and, use of email. Social media sites and its implication., Information Security and antivirus tools, Do's and Don'ts in, Information Security, Awareness of IT - ACT, types of cybercrimes., Duration : 15 hrs, Marks : 07, , 3. Communication Skills, Introduction to, Communication Skills, , Communication and its importance, Principles of effective communication, Types of communication - verbal, non-verbal, written, email, talking, on phone., Non-verbal communication- characteristics, components-Paralanguage, Body language, Barriers to communication and dealing with barriers., Handling nervousness/ discomfort., , Listening Skills, , Listening-hearing and listening, effective listening, barriers to, effective listening, guidelines for effective listening., Triple- A Listening - Attitude, Attention & Adjustment., Active listening skills., , Motivational Training, , Characteristics essential to achieving success., The power of positive attitude., Self-awareness, Importance of commitment, Ethics and values, Ways to motivate oneself., Personal goal setting and employability planning., , Facing Interviews, , Manners, etiquettes, dress code for an interview., Do's & Don'ts for an interview., , Behavioral Skills, , Problem solving, confidence building, attitude., Duration : 15 hrs, Marks : 06, Entrepreneur - Entrepreneurship - Enterprises: Conceptual issue, Entrepreneurship vs. management, Entrepreneurial motivation., Performance & Record, Role & Function of entrepreneurs in relation, to the enterprise & relation to the economy, Source of business, ideas, Entrepreneurial opportunities, and the process of setting up a, business., , 4. Entrepreneurship Skills, Concept of, Entrepreneurship, , 55

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FITTER, Project Preparation &, Marketing Analysis, Institution’s Support, , Investment, Procurement, , 5. Productivity, Benefits, , Qualities of a good Entrepreneur, SWOT and Risk Analysis. Concept, & application of PLC, Sales & distribution management. Difference, between small scale & large scale business, Market survey, Method, of marketing, Publicity and advertisement, Marketing mix., Preparation of project. Role of various schemes and Institutes for, self-employment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/, non-financing support agencies to familiarize with the Policies/, Programmes & procedure & the available scheme., Project formation, feasibility, Legal formalities i.e., Shop Act,, Estimation & costing, Investment procedure - Loan procurement Banking processes., Duration : 10 hrs, Marks, : 05, Personal/ Workman - Incentive, Production linked Bonus,, Improvement in living standard., , Affecting Factors, , Skills, Working Aids, Automation, Environment, Motivation - How it, improves or slows down productivity., , Comparison with, Developed Countries, , Comparative productivity in developed countries (viz. Germany,, Japan and Australia) in selected industries e.g. Manufacturing, Steel,, Mining, Construction etc. Living standards of those countries, wages., , Personal Finance, Management, , Banking processes, Handling ATM, KYC registration, Safe cash, handling, Personal risk and insurance., Duration : 15 hrs, Marks : 06, Introduction to occupational safety and health importance of safety, and health at workplace., , 6. Occupational Safety, Health and Environment Education, Safety & Health, , Occupational Hazards, , Basic Hazards, Chemical Hazards, Vibroacoustic Hazards, Mechanical, Hazards, Electrical Hazards, Thermal Hazards. Occupational health,, Occupational hygiene, Occupational Diseases/ Disorders & its, prevention., , Accident & Safety, , Basic principles for protective equipment., Accident prevention techniques - control of accidents and safety, measures., , First-Aid, , Care of injured & sick at the workplaces, First-Aid & Transportation, of sick person., , 56

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FITTER, Basic Provisions, , Idea of basic provision legislation of India., Safety, health, welfare under legislative of India., , Ecosystem, , Introduction to Environment. Relationship between society and, environment, Ecosystem and factors causing imbalance., , Pollution, , Pollution and pollutants including liquid, gaseous, solid and, hazardous waste., , Energy Conservation, , Conservation of energy, re-use and recycle., , Global Warming, Ground Water, , Global warming, climate change and Ozone layer depletion., Hydrological cycle, Ground and surface water, Conservation and, Harvesting of water., , Environment, , Right attitude towards environment, Maintenance of in-house, environment., Duration : 05 hrs, 7. Labour Welfare Legislation, Marks : 03, Welfare Acts, Benefits guaranteed under various acts- Factories Act,, Apprenticeship Act, Employees State Insurance Act (ESI), Payment, Wages Act, Employees Provident Fund Act, The Workmen's, Compensation Act., Duration : 10 hrs, Marks : 05, , 8. Quality Tools, Quality Consciousness, Quality Circles, , Quality Management, System, House Keeping, Quality Tools, , Meaning of quality, Quality characteristic., Definition, Advantage of small group activity, Objectives of quality, circle, Roles and function of quality circles in organization, Operation, of quality circle. Approaches to starting quality circles, Steps for, continuation quality circles., Idea of ISO 9000 and BIS systems and its importance in maintaining, qualities., Purpose of House-keeping, practice of good housekeeping., Basic quality tools with a few examples., , 57

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FITTER, , ANNEXURE-I, FITTER, LIST OF TOOLS AND EQUIPMENT (For batch of *20 candidates), A. TRAINEES TOOL KIT ( For each additional unit trainees tool kit Sl. 1-18 is required, additionally), Sl., Name of the Tool &Equipments, Specification, Quantity, no., 1, Steel Rule with metric & British graduation, 150 mm, Stainless steel, *20 Nos., 2, Try Square., 150 mm blade, *20 Nos., 3, Caliper inside spring type., 150 mm, *20 Nos., 4, Caliper hermaphrodite spring type, 150 mm, *20 Nos., 5, Caliper outside spring type, 150 mm, *20 Nos., 6, Divider spring type, 150 mm, *20 Nos., 7, Scriber, 150 mm, *20 Nos., Centre Punch, 10 mm and Length - 120, *20 Nos., 8, mm, 9, Screw driver, 150mm insulated flat type *20 Nos., Chisel cold flat, 20 mm X 150 mm High, *20 Nos., 10, carboon steel, 11 Hammer ball peen With handle, 450 grams (1 lb), *20 Nos., 12 Hammer ball peen With handle., 220 grams (1/2 lb), *20 Nos., 250 mm, *20 Nos., 13 File flat - second cut, 250 mm., *20 Nos., 14 File flat smooth, 150 mm., *20 Nos., 15 File half round second cut, 300 mm, *20 Nos., 16 Hacksaw frame fixed type, *20 Nos., 17 Safety goggles., 18 Dot punch, 100 mm, *20 Nos., B. INSTRUMENTS AND GENERAL SHOP OUTFIT - For 2 (1+1) units no additional items are, required, INSTRUMENTS, Steel Rule Graduated both in Metric and, 300 mm Stainless steel, 19., 4 nos., English Unit, 300 mm or above, 20. Straight edge steel, 2 nos., Spirit Level metal Type - 2, 300 mm Basic Length, 21., 1 no., Accuracy 0.1mm/Meter, 22. Stud Extractor EZY - out, Set of 8, 2 sets, 23. Combination Set, 300 mm, 2 nos., 24. Micrometer outside., 0 - 25 mm, 2 nos., 25. Micrometer outside., 25 - 50 mm, 2 nos., 58

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FITTER, 26. Micrometer outside., Micrometer inside with extension rods., 27., 28. Vernier caliper, Vernier height gauges, 29., Vernier bevel protractor Blade with Acute, Angle Attachment, 31. Screw pitch gauge Metric, 32. Wire gauge, metric standard., GENERAL SHOP OUTFIT, 30., , 33., 34., 35., 36., 37., 38., 39., 40., 41., 42., 43., 44., 45., 46., 47., 48., 49., , Surface plate C.I/Granite with Stand and, Cover, Marking table (Mild steel), Universal scribing block., V-Block pair with clamps, Angle plate, Punch letter set., Punch number set., Portable hand drill (Electric), Drill twist straight shank, Drill twist Taper shank, Taps and dies complete set in box., Taps and dies complete set, File knife edge smooth, File feather edge smooth, File triangular smooth, File round second cut, File square second cut, Feeler gauge, , 50., 51., 52., 53., 54., 55., 56., 57., , File triangular second cut., File flat second cut safe edge., File flat bastard, File flat bastard., File Swiss type needle, File half round second cut., File half round bastard., 59, , 50 - 75 mm, Accuracy 0.01 mm with, extension rods upto 150, mm, 150 mm, 0 - 300 mm with least, count = 0.02 mm, 300 mm, , 2 nos., , 0.25 to 6 mm, , 1 no., 1 no., , 600 x 600 mm, 900X900X900 mm, 220 mm, 150 x 100 x 100 mm, 150 X 150 X 250 mm, 3 mm, 3 mm, 0 to 13 mm Capacity, 3 mm to 12 mm by 0.5 mm, H.S.S., 8 mm to 20 mm by 0.5 mm, H.S.S., Wit-worth, 5, 6, 8, 10 & 12 mm set of 5, 150 mm, 150 mm, 200 mm, 200 mm, 250 mm, Gauge Feeler / Thickness 0.05 mm to 0.3 mm by 0.05, and 0.4 mm to 1 mm by 0.1, mm - 13 leaves, 200 mm, 300 mm, 200 mm, 300 mm, Set of 12, Length = 150 mm, 250 mm, 250 mm, , 1 no., 4 nos., 1 no., 1 no., , 1 nos., 1 no., 2 nos., 2 nos., 2 nos., 1 no., 1 no., 1 no., 2 sets, 2 sets, 1 no., 2 Sets, 4 nos., 4 nos., *10 nos., *10 nos., *10 nos., 1 set, *10 nos., *10 nos., 10 nos., 10 nos., 2 sets, 10 nos., 10 nos.

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FITTER, 58., 59., 60., 61., 62., 63., 64., , File round bastard., File hand second cut., File card., Oil Can, Pliers combination insulated, Wooden handle forged Soldering Iron, copper bit., Blow Lamp, Spanner- Double Ended, , 65., 66., , Spanner adjustable, Interchangeable ratchet socket set, , 67., , 68., 69., 70., 71., 72., 73., , Double Ended tubular Box spanner set with, Tommy bar., Glass magnifying, Clamp toolmaker, Clamp "C", Clamp "C", Hand Reamer set (Tapar pin straight flute), , 74., 75., 76., 77., 78., , Machine Reamer parallel (Helical flute), Scraper flat, Scraper triangular, Scraper half round, Chisel cold cross cut & diamond point., , 79., 80., 81., 82., 83., 84., , Chisel cold flat, Chisel cold round noze., Drill chuck with key, Pipe wrench, Pipe vice, Adjustable pipe die set BSP, Wheel dresser (One for 4 units), Star/Dresser with Holder, Machine vice - Swivel Base, Machine vice - Swivel Base, Sleeve drill Morse, , 85., 86., 87., 88., , 250 mm, 150 mm, 3"x5" size, brass or steel, wire, 250 ml, 150 mm, 230V, 250 W, 350 gm, 0.5 litre, 6x7, 8x9, 10x11, 12x13,, 14x15, 16x17, 18x19,, 20x22, 150 mm, 12 mm driver, sized10-32, mm set of 18 socket &, attachments., A/F 6-25 mm set of 10, Tommy Bar Dia 6, 8, 10, 12,, 14, 16, 75 mm, 5 cm and 7.5 cm set of 2., 100 mm, 200 mm, Nominal Dia 6, 8, 10, 12,, 16mm, 12 - 16mm set of 5., 150 mm, 150 mm, 150 mm, 9 mm X 150 mm, 9 mm X 100 mm, 9 mm X 100 mm, 12 mm., 400 mm, 100 mm, cover pipe size 1" or 3/4", Length 150 mm, diamond, point, 100 mm, 125 mm, No. 0 - 1, 1 - 2, 2 - 3, 3 - 4, 4, -5, , 60, , 10 nos., *10 nos., *10 nos., 2 nos., 2 nos., 2 nos., 2 nos., 1 set, each, 2 nos., 1 set, , 1 set, 2 nos., 2 nos., 2 nos., 2 nos., 1 set, 1 no., *10 nos., *10 nos., *10 nos., *10 each, *10 nos., *10 nos., 1 no., 1 no., 1 no., 1 Set, 1 no., 1 no., 1 no., 1 Set

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FITTER, 89., 90., 91., 92., 93., 94., 95., 96., 97., 98., 99., 100., 101., 102., 103., 104., 105., 106., 107., 108., 109., 110., 111., , Vice bench, Bench working., Almirah., Lockers with 8 drawers (standard size)., Metal rack, Instructor Table, Instructor Chair, Black board with easel., Fire extinguisher (For 4 Units), Fire buckets., Machine vice., Wing compass., Hand hammer with handle., Torque wrench (Standard/Ratchet type), , 150 mm, 2400 x 1200 x 900 mm, 1800 x 900 x 450 mm, One locker for each trainee, 1820 x 1820 x 450 cm, , 100mm, 254 mm or 300 mm, 1000 gm, 14 to 68 Nm, , 2 nos., 2 nos., 1 nos., , Power tools for fastening, Different Profile gauges (Plate type) - For, demonstration, Knurling tool (Diamond, straight &, Diagonal), , Capacity 10-18mm, , 1 No., , Metric standard, , 4 nos., , Indexable boring bar with inserts, Machine maintenance mannual for Lathe,, Pedestal grinder, Drill machine, Power saw, Temperature gauge, Dowel pin ( straight), , 1" shank, , 4 nos., 1, , Range 0 - 150°C, Dia. -1" Length -4" (Mat:, Stainless Steel), M3, M4, M5, M6, M8, M10,, M12, M14, M16, , 1 each, , Dia. -6", M6, M8, M10, M12, M14,, M16 (Standard), , 2 each, 2 each, , M6, M8, M10, M12, Letter drill gauge (A to Z) ,, Number drill gauge (1 to, 60) , Metric drill gauge, (1.5mm to 12.5mm, 30, holes), 150NB, Class# 150, Flange:ANSI125-B16.1, 150NB, Class# 150, Flange:ANSI125-B16.1, , 2 each, 2 nos., , Standard Tap screws, , 113., , Lapping plate, Medium carbon Heat treated alloy steel, Metric Studs and bolts along with nuts (for, display) of standard length (May be, manufactured in-house), Caps screws, , 114., , Drill gauges, , 112., , 115., 116., , Cast Iron Globe Valve (Flanged type), C.I. Sluice / Gate valve (flanged type), 61, , 20 nos., 4 nos., 2 nos., 3 nos., 1 no., , CO2 type, 3 kg capacity, , 1 no., , 1 each, , 1 each, 1 each, , 2 nos., 2 nos.

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FITTER, 117., 118., 119., 120., 121., 122., 123., , 124., , 125., 126., 127., 128., 129., 130., 131., 132., 133., 134., 135., 136., , Stop cock, , 25NB (2-way, Threaded, end), 150NB, Sch.40, ERW,, IS:1239, 25mm, Sch.40, ERW, , M.S. Pipe, G.I. Pipe, Slip-on Forged steel Flange, , 150NB, ANSI-B16.5,, Class#150, M20x2.5x90Long (part, thread - Hex. Head), Ratchet type Die head of, 1/2" , 3/4" and 1", , Bolt & Nut with washer (May be, manufactured in-house), , Pipe threading die with handle, Jigs & Fixture (sample)-For demonstration, (May be manufactured in-house), M. S. Shaft (May be manufactured in-house) Bright M.S. round bar, 80mm, 600mm long,, Stepped 0mm on, 300mm one end, Pulleys (for V-belt or Flat belt), to fit on 50mm dia. Shaft, with key slot, Steel keys (May be manufactured in-house) to fit with keyslot of shaft, & pulley, Damaged old spur gear, to fit 50mm dia. Shaft, V-belt and Flat belt, to fit on pulley, Packing gasket, PTFE gasket roll small size, Washer, clutch, keys, jib, cotter & circlip, minimum 25mm size,, carbon steel material, Hollow punch, Straight Shank Hollow, Punch Sets 5-12mm, Drill Drift (May be manufactured in-house), 200mm hardened and, black finish, Bearing different types, each type of diameter, 25mm (min.), Lifting sling, 8mm Nominal Dia. Single, leg sling, Bearing extractor, Universal gear puller 2 or 3, jaws adjustable, Pulley extractor, - do -, , 2 nos., as, required, as, required, 4 nos., *20 nos., 2 nos., , 1 nos., , 2 nos., 1 no., 2 nos., 2 nos., 1 each, 1 no., 2 each, 1 set, 2 nos., 1 each, 2 nos., 1 no., 1 no., , C. TOOLS FOR ALLIED TRADE - SHEET METAL WORKER, (Note: - Those additional items are to be provided for the Allied Trade Training where the, Sheet Metal trade does not exist.), 1., Trammel, 300 mm, 1 no., 2., Pocker., 2 nos., 62

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FITTER, 3., Prick punch, 100 mm, 4., Mallet., Dia 100 mm X 150 mm, 5., Aviation Snips straight Cut, 300 mm, 6., Flat headed hammers with handle., 7., Planishing hammer., 8., Snip bent Left Cut, 250 mm, 9., Stake hatchet with Leg., 300 X 200 X 20 mm, 10., Stake grooving., 100 X 100 X 300 mm, ND, D. MODIFIED LIST OF TOOLS FOR THE 2 YEAR FOR FITTER TRADE, INSTRUMENT, *1. Slip Gauge as Johnson metric set., 87 Pieces Set, *2. Gauge snap Go and Not Go, 25 to 50 mm by 5 mm, Set, of 6 pieces, *3. Gauge plug, Single ended 5 to 55 by 5, mm. Set of 11 pcs., **4. Gauge telescopic set., 8 - 150 mm, 5., Dial test indicator on stand, 0.01 mm least count, 6., Sine bar, 125 mm, **7. Dial verniercaliper. (Universal type), 0 - 300 mm, LC 0.05 mm, **8., , 9., , Screw thread micrometer with, interchangeable. Pitch anvils for checking, metric threads 60., Depth micrometer. 0-25 mm, , **10. Vernier caliper., **11. Digital Micrometer outside., **12. Comparators Gauge - Dial Indication with, Stand and Bracket., 13. Engineer's try square (knife-edge), **14. Surface roughness comparison plates, 15. Digital Vernier caliper, 16., , Vernier Bevel protector, , GENERAL SHOP OUTFIT, 17. Carbide Wear Block., 18. Lathe tools H.S.S. tipped set., 19. Lathe tools bit., 20., , 1 Set, 1 Set, 1 no., 1 no., 1 no., 1 no., 1 no., , Accuracy 0.01 mm with, standard set of extension, rods upto 200 mm, 0 - 150 mm with least, count 0.02mm, 0 - 25 mm L.C. 0.001 mm., LC 0.01mm, 150 mm Blade, N1 - N12 Grade, 0 - 200 mm L.C. 0.01 mm, (Optional), Range 360deg, LC. :, 5min(150mm blade), , 6 mm x 75 mm, HSS/Carbide, 8 mm x 75 mm, 63, , 1 Set, , 0 - 25 mm LC 0.01 mm, , 1 mm - 2 mm, , Lathe tools bit., , 2 nos., 2 nos., 2 nos., 2 nos., 2 nos., 2 nos., 2 nos., 2 nos., , 1 no., 1 no., 1 no., 1 no., 1 no., 1 Set, 1no., 1no., 2 each, 2 nos., 4 nos., 4 nos.

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FITTER, 21., , Lathe tools bit., , 22., , Arm strong type tool bit holder., , HSS/Carbide, 10 mm x 75 mm, HSS/Carbide, Right hand, , 23., 24., , Arm strong type tool bit holder., Arm strong type tool bit holder., , Left hand, Straight, , 2 nos., , 25., 26., 27., , Stillson wrenches, Pipe cutter wheel type., Pipe bender machine spool type with stand, manually operated., , 250 mm, 6 mm to 25 mm, up to 25 mm cold bending, , 2 nos., 1 no., , 28., , Adjustable pipe chain tonge to take pipes, , up to 300 mm, , 29., , Adjustable spanner., , 380 mm long, , 1 no., 1 no., , 4 nos., 2 nos., 2 nos., , 1 no., , E. GENERAL MACHINERY INSTALLATION, *1., , SS and SC centre lathe (all geared) with, minimum specification, , Centre height 150 mm and, centre distance 1000 mm, along with 3 & 4 jaw, chucks, auto feed system,, safety guard, taper turning, 2 Nos., attachment, motorized, coolant system, lighting, arrangement & standard, accessories., 2, Pillar Type Drilling machine, Sensitive 0-20 mm cap., with swivel table, 1 no., motorized with chuck &, key., 3, Drilling machine bench, Sensitive 0-12 mm cap, motorized with chuck and, 2 nos., key., 4, D.E. pedestal Grinding machine with wheels 2 H.P.-3Phase-415V, 1500, 1 no., rough and smooth, rpm,250 dia. wheel, Note: - (*) No additional number of items are required to be provided up to four batches of, trainees i.e. two batches in the first shift and two in the second shift., (**) Only one number need be provided in each I.T.I. irrespective of No. of Units., F. LIST OF ADDITIONAL TOOLS FOR ALLIED TRADE IN WELDING, (Note: - Those additional items are to be provided for the Allied Trade Training where the, Welder trade does not exist.), 1, Transformer welding set - continuous, 300 A, OCV 60 - 100 V,, welding current, with all accessories and, 1 Set, electrode holder 60% Duty Cycle with, Standard Accessories, 64

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FITTER, 2, , Welder cable, , Able to carry 300 amps., With flexible rubber cover, , 3, 4, 5, , Lugs for cable, Earth clamps., Arc welding table (all metal top) with, 1200 X 1200 X 750 mm, positioner., 6, Oxy - acetylene gas welding set equipment, with hoses, Oxygen & Acetylene cylenders,, regulator and other accessories., 7, Gas welding table with positioner with Fire, Bricks, 900 X 600 X 750 mm, 8, Welding torch tips of different sizes for Oxy To fit nozzel no. 1, 2, & 3, - acetylene gas welding, 9, Gas lighter., 10, Trolley for gas cylinders., 11, Chipping hammer., 12, Gloves (Leather), 13, Leather apron., 14, Spindle key for cylinder valve., 15, Welding torches., Nozzles no. 1, 2, & 3, 16, Welding goggles, 17, Welding helmet with coloured flame, retardent glass, 18, Tip cleaner, #G. LIST OF TOOLS & ACCESSORIES FOR PNEUMATICS AND HYDRULICS, 1, Compressor unit, suitable for Pressure: 8, bar, Delivery: 50 lpm (or, more), Reservoir capacity:, 24 Litres (or more), 230V,, 50 Hz, with pressure, regulator and water, separator, 2, Pneumatic Trainer Kit, each consisting of, the following matching components and, accessories:, I. Single acting cylinder, Max. stroke length 50 mm,, Bore dia 20 mm, II., Double acting cylinder, Max. stroke length 100, mm, Bore dia 20 mm,, magnetic type, III., 3/2-way valve, manually-actuated,, Normally Closed, IV. 3/2-way valve, pneumatically-actuated,, 65, , 20, Meter, 12 Nos., 2 Nos., 1 No., 1 Set., 1 No, 1 Set, 2 Nos., 1 No, 2 Nos., 2 Pairs, 2 Nos., 2 Nos., 1 Set., 4 Pairs., 2 Nos., 5 Sets., 1 No., , 01 sets, , 1 No, 1 No, , 2 Nos., 1 No

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FITTER, spring return, , 3, , V., VI., , One-way flow control valve, 5/2-way valve, , VII., , 5/2-way valve, , VIII., IX., , 5/2-way pneumatic actuated valve, 3/2-way roller lever valve, , X., XI., XII., XIII., XIV., , Shuttle valve (OR), Two-pressure valve (AND), Pressure gauge, Manifold with self-closing, Pushbutton station for electrical, signal input, , XV., , Relay station, , XVI., XVII., , 3/2-way single solenoid valve, 5/2-way single solenoid valve, , XVIII., , 5/2-way double solenoid valve, , XIX., , Power supply unit,, , XX., , Profile plate, Anodised Aluminium, , Pneumatic Workstation with 40 square mm, aluminium profile legs, wooden work, surface, and one pedestal drawer unit, having 5 drawers, each with handles and, individual locks, on metallic full panel, drawer slide:, , 66, , with manually-operated, switch, pneumatically-actuated,, spring return, double pilot, direct actuation Normally, Closed, , 0-16 bar, NRV, 6-way, with 3 illuminated, momentary-contact, switches (1 NO + 1 NC) and, 1 illuminated maintainedcontact switch (1 NO + 1, NC), Contact load 2A, with 3 ralays each with 4, contact sets (3NO+1NC or, Change-over type), 5 A, with LED, with manual override and, LED, with manual override and, LED, Input voltage 85 – 265 V, AC, Output voltage: 24 V, DC, Output current: max., 4.5 A, short-circuit-proof., 1100x700 mm, with, carriers, mounting frames, and mounting accessories, (To be fitted onto the, pneumatic workstation), (1) Work Table –, Size(Approx.), L1200mmXW900mmXH90, 0mm, with four castor, wheels including two, lockable wheels at the, front side, (2) Drawer –, , 2 Nos., 1 No, 1 No, 1 No, 2 Nos., 1 No, 1 No, 1 Nos., 1 No, 1 No, , 1 No, , 1 No, 1 No, 1 No, 1 No, , 1 sets, , 1 No

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FITTER, Size (Approx.) –, L460mmxW495mm, xH158mm each, and, overall size of Drawer unit, (Approx.) L470mmxW495mmxH825, mm and, (3) Drawer slide height, (Approx.) 85mm., 4, 5, 6, , Carrier for mounting components, such as, PB & relay boxes., Cut section model for pneumatic, components, Hydraulic Trainer Kit, each consisting of the, following matching components and, accessories:, I. Hydraulic Power pack, , II., III., IV., , Pressure relief valve, Drip tray, steel, Pressure Gauge, , V., , Four-Way distributor, , VI., , Double acting hydraulic cylinder, , VII., , Suitable Weight, , 67, , 1 No, 1 set, 01 set, , with (1) external gear, pump having a delivery, rate of 2.5 lpm, (approx.), @ 1400 rpm operating, pressure 60 bar, coupled to, a single-phase AC motor, (230 V AC) having start, capacitor and ON/OFF, switch and overload, protection, (2) pressure, relief valve adjustable from, 0 – 60 bar, (3) oil reservoir,, ≥5 litres capacity having, sight glass, drain screw, air, filter, and P and T ports., pilot-operated, size 1160 mm x 760 mm., Glycerin-damped,, Indication range of: 0 – 100, bar, with five ports, equipped, with a pressure gauge, with a control cam, Piston, diameter16 mm, Piston, rod diameter10 mm,, Stroke length 200 mm., for vertical loading of, hydraulic cylinder, , 1 No., , 1 No, 1 No., 1 No., , 1 No., 1 No., , 1 No.

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FITTER, VIII., IX., X., XI., , Mounting kit for weight, 3/2-way directional control valve, 4/2-way directional control valve, 4/3-way directional control valve, , XII., XIII., XIV., , Non-return valve., Pilot-operated check valve, One-way flow control valve, , XV., , T-Connector with self sealing, coupling nipples (2 Nos.) and quick, coupling socket (1 No.)., Profile plate,, , XVI., , for realizing pulling and, pushing load., with hand lever actuation., with hand lever actuation., closed-centre position,, with hand lever actuation., Pilot to open., With integrated check, valve., , 7, , Hydraulic Workstation with 40 square mm, aluminium profile legs, wooden work, surface, and one pedestal drawer unit, having 5 drawers, each with handles and, individual locks, on metallic full panel, drawer slide:, , 8, , Cut-section models for hydraulic, components, , 1 No., 1 No., 1 No., 1 No., 1 No., 1 No., 1 No., 2 Nos., , Anodised Aluminium,, 1100x700 mm, with, carriers, mounting frames, and mounting accessories, (To be fitted onto the, Hydraulic workstation), (1) Work Table –, Size(Approx.), L1200mmXW900mmXH90, 0mm, with four castor, wheels including two, lockable wheels at the, front side, (2) Drawer –, Size (Approx.) –, L460mmxW495mm, xH158mm each, and, overall size of Drawer unit, (Approx.) L470mmxW495mmxH825, mm and, (3) Drawer slide height, (Approx.) 85mm., , 1 set, , 1 No, , 1 set, , Note: 1. All the tools and equipment are to be procured as per BIS specification., 2. For items under #G (List of Tools & Accessories for Pneumatics and Hydrulics), may be, installed in the existing workshop for units upto 8 (4+4). For units beyond 8(4+4),, separate room (having area: 20 sq. m) for installation of these items is essential., 3. Quantity marked with * has been increased as per the batch size., 4. Internet facility is desired to be provided in the class room., 68

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FITTER, , TOOLS & EQUIPMENT FOR EMPLOYABILITY SKILLS, S No., , Name of the Equipment, , Quantity, , 1., , Computer (PC) with latest configurations and Internet connection with, standard operating system and standard word processor and worksheet, software, , 10 Nos., , 2., 3., 4., 5., 6., 7., , UPS - 500VA, Scanner cum Printer, Computer Tables, Computer Chairs, LCD Projector, White Board 1200mm x 900mm, , 10 Nos., 1 No., 10 Nos., 20 Nos., 1 No., 1 No., , Note: - Above Tools & Equipment not required, if Computer LAB is available in the institute., , 69

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FITTER, , ANNEXURE-II, FORMAT FOR INTERNAL ASSESSMENT, Name & Address of the Assessor:, , Year of Enrollment:, , Name & Address of ITI (Govt./Pvt.):, , Date of Assessment:, , Name & Address of the Industry:, , Assessment location: Industry / ITI, , Trade Name:, , Examination:, , Duration of the Trade/course:, , 1, 2, , 70, , Economical use of, Materials, , 15, , 15, Result (Y/N), , Skills to Handle Tools/, Equipment/, Instruments/ Devices, , 10, , Total Internal, Assessment Marks, , 5, , VIVA, , 10, , Quality in, Workmanship/, Performance, , 10, , Working Strategy, , 5, , Application of, Knowledge, , 10, Attendance/ Punctuality, , Father's/Moth, er’s Name, , 5, Workplace Hygiene &, Economical use of, materials, , Candidate Name, , 15, Safety Consciousness, , S No., , Maximum Marks (Total 100 Marks), , Ability to follow, Manuals/ Written, instructions, , Learning Outcome: